Integrated QbD Approach for the Development of Liquisolid Compact of Apixaban for Improvement of Solubility and Dissolution Rate

 

Sanjivani Rai1, Abhishek Kanugo1,2*

1Department of Pharmaceutics, SVKM NMIMS School of Pharmacy and Technology Management,

Shirpur - 425405.

2Department of Pharmaceutical Quality Assurance, SVKM Institute of Pharmacy, Dhule, Maharashtra - 424001.

*Corresponding Author E-mail: abhi.kanugo09@gmail.com

 

ABSTRACT:

Apixaban is a novel oral anticoagulant widely recommended for the prevention and treatment of strokes and blood clots suffering from nonvalvular atrial fibrillation by suppressing factor Xa. Moreover, it is also useful in minimizing deep vein thrombosis and pulmonary embolism in patients after knee replacement surgery. The usefulness of Apixaban is circumscribed due to poor solubility and less bioavailability. The recent research aimed to develop an improved formulation of Apixaban by progressing the solubility and dissolution rate. The solubility estimation was carried out in numerous solubilizers and the highest solubility was reported in PEG 200. The compatibility was checked with FTIR, DSC, and crystalline nature with XRD. The optimization design involved Box-Behnken involving the concentration of MCC 102 (X1), Aerosil 200 (X2) and cross povidone (X3) as independent factors, whereas disintegration time (Y1) and dissolution release (Y2) were chosen as dependent factors. The ANOVA showed polynomial quadratic equations with p-values of 0.0028 and 0.0154 for the disintegration time and dissolution release correspondingly. The optimized batch F6 showed superior flowing characteristics and minimal quantity with maximum benefits. The tiniest disintegration time of 2.40 min and dissolution of 99.35 % was attained with batch F6. The cumulative drug released from this optimized batch was observed within 30 min. The marked improvement in the solubility and dissolution rate of Apixaban was achieved through the Liquisolid Compact Technique which facilitates greater bioavailability and therapeutic efficacy.

 

KEYWORDS: Apixaban, Liquisolid Compact, Solubility enhancement, Box-Behnken, Anticoagulant.

 

 


INTRODUCTION: 

Apixaban is a novel oral anticoagulant widely recommended for the prevention and treatment of strokes and blood clots suffering from nonvalvular atrial fibrillation by suppressing factor Xa. Moreover, it is also useful in minimizing deep vein thrombosis and pulmonary embolism in patients after knee replacement surgery1. The prompt suppression of factor Xa and prothrombinase helps in the minimization of thrombus, thus the anticoagulant action is achieved. Apixaban has a log P of 2.71 with poor solubility and reported maximum bioavailability of approximately 50 %2.

 

The solubility is the rate-determining phase concerning the bioavailability of active therapeutic agents3. Liquisolid compact technique (LCT) is gaining tremendous significance for the enrichment of solubility and dissolution proportion of poorly water-soluble molecules4. LCT practice is mostly implemented for the potent active ingredients by incorporating the non-volatile solvent (NVS) approved by the US FDA. The quality-by-design (QbD) is the process of development of dosage form by randomizing the formulation parameters with minimal trial runs. Moreover, this process also prevents potential errors in the formulation and also indicates a toxic profile. The current research aimed to enhance the therapeutic efficacy of Apixaban by improving its solubility, dissolution rate, and bioavailability5,6.

 

MATERIALS AND METHODS:

Apixaban was gifted by the Natco Pharma, Kothur, Telangana, India. Microcrystalline cellulose and Aerosil 200 were purchased from Loba Chemicals, Mumbai. Cross povidone was supplied by Ajanta Pharma, Aurangabad. All other chemicals utilized were of analytical grades only.

 

Selection of best non-volatile solvent:

An accurately well-chosen extent of Apixaban was shifted into the 2 ml of several NVS such as Tween 20, Tween 80, Span 80, Polyethylene glycol 200 and 400 grades, propylene glycol, glycerin, etc. Further, these test tubes were placed on the vortex mixer to dissolve the Apixaban solid sample into the solvents. Finally, all the test tubes were examined by scanning the sample with a UV-visible spectrophotometer (Shimadzu 1900, Japan)7.

 

FTIR studies:

The identity of Apixaban was checked with the ATR-FTIR (IRAffinity-1s, Shimadzu). Moreover, the physical interaction between active ingredients with MCC 102, Aerosil 200, and cross-povidone was also analyzed8.

 

Optimization design:

The development of the Liquisolid Compact of Apixaban required a carrier, coating agent, and superdisintegrant. Whereas, the CQA for tablets were disintegration time and dissolution release. Hence, according to the formulation concept, there were 3-independent factors and 2-dependent factors. The Box-Behnken model was chosen for the optimization analysis due to the lesser number of trial runs9.

 

Evaluation of flow property:

The quantities mentioned in the optimization table were weighed accurately for every batch and judged for their flowing behavior such as bulk density, tapped density, Carr’s index, Angle of repose, and Hausner’s ratio10,11.

 

Preparation of Liquisolid Compaq Tablets of Apixaban:

In each batch, 30 tablets were prepared, and accordingly, Apixaban was carefully relocated into the mortar. Thereafter, PEG 200 was added dropwise and converted into the liquid medicament. The predetermined quantity of MCC 102 followed by Aerosil 200 was added to the liquid medicament. Finally, cross-povidone, magnesium stearate, and talc were blended just before            compression12,13. The ingredients are described in Table 1.

 

Evaluation of Liquisolid Compaq Tablets:

Weight variation test:                            

The 20 tablets were preferred unevenly and assessed precisely. Thereafter, the average was certified according to I.P. 202214.

 

Crushing strength:

The pressure generated on the tablet until it breaks was established by the Monsanto hardness tester15.

 

Friability:

The tablet's extent corresponding to 6.5 g was taken and sited in the friabilator with a velocity of 25 rpm for 100 turnings16,17.

 

Disintegration time (DT):

The arbitrarily labelled 6 tablets were retained in the equipment at 37±0.5°C expending 900ml of simulated gastric fluid. When the entire material screen out that time was considered18.


 

Table 1: Composition of LCT of Apixaban

Code

Apixaban

PEG 400

MCC 102

Aerosil 200

CP

MS

Talc

TOTAL

 

mg

mg

mg

mg

mg

mg

mg

 

A1

2.5

16

200

50

7.5

3

3

282

A2

2.5

16

180

50

12

3

3

267

A3

2.5

16

180

40

9.75

3

3

254

A4

2.5

16

180

60

9.75

3

3

274

A5

2.5

16

190

40

7.5

3

3

262

A6

2.5

16

190

40

12

3

3

267

A7

2.5

16

190

60

7.5

3

3

282

A8

2.5

16

190

60

12

3

3

287

A9

2.5

16

180

50

7.5

3

3

262

A10

2.5

16

200

60

9.75

3

3

294

A11

2.5

16

200

40

9.75

3

3

274

A12

2.5

16

200

50

12

3

3

287

 


In-vitro dissolution:

The process was accomplished with Paddle equipment using pH 6.8 phosphate buffer (0.05 M). The paddle was permitted to revolve at a velocity of 50 rpm, at 37±0.5° C. The samples were quiet at a break of 5 minutes, diluted, and investigated spectrophotometrically at 241 nm19.

 

Assay:

The set tablets were picked unsymmetrically and transformed into powder. The usual extent of a tablet dissolved with pH 6.8 phosphate buffer (0.05 M) was investigated spectrophotometrically at 241nm20,21.

 

Stability study:

The improved batch was retained at 400C and 75% RH for nearly 3 months. The contents were introverted at one month and assessed22.

 

RESULTS AND DISCUSSION:

Selection of non-volatile solvent:

The PEG 200 exhibited the highest extent of solubility (89µg/ml) of Apixaban comparatively with the rest NVS. Hence, PEG 200 was opted for the development of LCT.

 

FTIR Study:

The spectrum obtained was interpreted for the bands and the stretching. The sharp peak was noted at 3743.83 cm-1, and 3309.85 N-H cm-1 for N-H stretching, 2166.06 cm-1 observed for C-H stretching, 1625.99 cm-1, and 1595.13 cm-1 for C=C stretching, and 1186.22 cm-1, 1510.26 cm-1, 1251.80 cm-1 for C=O stretching. The compatibility of Apixaban with their formulation ingredients was analyzed and found to be compatible. The FTIR spectrums are shown in Fig. 1.  

 

Optimization of Liquisolid Compact of Apixaban:

The Box-Behnken design model was best suited for the 3-independent and 2-dependent factors which showed 12 runs. The tablets of all the 12 batches were evaluated and data was fitted into the BBD which was illustrated in Table 2. The ANOVA model for the dependent factors was portrayed in Tables 3 and 4 respectively.

 

The influence of these factors was showed with 2-D Contour plots and 3-D response surface plots in the Fig. 2 and 3 respectively.

 

 

Fig. 1 The FTIR spectra of Apixaban with MCC and Aerosil 200


 

Table 2: The Box-Behnken design model for Apixaban Tablets

Factor 1

Factor 2

Factor 3

Response 1

Response 2

Std

Run

A:MCC 102

B:Aerosil 200

C:Cross Povidone

Disintegration Time

Dissolution

mg

mg

mg

min

%

6

1

200

50

7.5

2.56

98.49

7

2

180

50

12

2.42

98.95

1

3

180

40

9.75

2.48

99.03

3

4

180

60

9.75

2.5

98.66

9

5

190

40

7.5

2.53

98.47

11

6

190

40

12

2.4

99.35

10

7

190

60

7.5

2.56

98.6

12

8

190

60

12

2.41

98.99

5

9

180

50

7.5

2.55

98.58

4

10

200

60

9.75

2.49

98.87

2

11

200

40

9.75

2.51

98.68

8

12

200

50

12

2.42

99.21

Table 3: The ANOVA model of BBD for the disintegration time

Source

Sum of Squares

df

Mean Square

F-value

p-value

Model

0.0395

8

0.0049

65.78

0.0028

significant

A-MCC 102

0.0001

1

0.0001

1.50

0.3081

B-Aerosil 200

0.0002

1

0.0002

2.67

0.2010

C-Cross Povidone

0.0378

1

0.0378

504.17

0.0002

AB

0.0004

1

0.0004

5.33

0.1041

AC

0.0000

1

0.0000

0.3333

0.6042

BC

0.0001

1

0.0001

1.33

0.3318

0.0008

1

0.0008

10.67

0.0469

0.0001

1

0.0001

1.50

0.3081

0.0000

0

Residual

0.0002

3

0.0001

Cor Total

0.0397

11

 

Table 4: The ANOVA model of BBD for the Dissolution release

Source

Sum of Squares

df

Mean Square

F-value

p-value

Model

0.8915

8

0.1114

20.42

0.0154

significant

A-MCC 102

0.0001

1

0.0001

0.0206

0.8949

B-Aerosil 200

0.0210

1

0.0210

3.85

0.1446

C-Cross Povidone

0.6962

1

0.6962

127.55

0.0015

AB

0.0784

1

0.0784

14.36

0.0322

AC

0.0306

1

0.0306

5.61

0.0986

BC

0.0600

1

0.0600

11.00

0.0452

0.0036

1

0.0036

0.6618

0.4755

0.0000

1

0.0000

0.0023

0.9648

0.0000

0

Residual

0.0164

3

0.0055

Cor Total

0.9079

11

 

 

Fig. 2. 2-D Contour plots and 3-D Surface for the Disintegration time

 

Fig. 3. 2-D Contour plots and 3-D response for the dissolution release

 

 


Valuation of flowing features of powder blends:

The powder blends of all batches reflected good to passable flow properties which was interpreted by the CI and angle of repose values. The Aerosil 200 was utilized as an adsorbent and showed good characteristics in their minimum quantity. The flowing characteristics results are depicted in Table 5.

 

Estimation of Liquisolid Compact Tablets (LCT):

The formulated 12 sets were qualified for the weight variation conferring to the boundaries for 250-300mg of tablets according to the Indian Pharmacopoeia. The outcomes are described in Table 6.

 


 

Table 5 Flowing characteristics of powder blends

Batch

BD

TD

CI

Angle of repose

HR

A1

0.46±0.16

0.54±0.15

14.81±0.33

25.63±0.52

1.17±0.09

A2

0.45±0.22

0.54±0.19

16.66±0.29

27.42±0.40

1.2±0.17

A3

0.45±0.14

0.56±0.11

19.64±0.36

30.78±0.46

1.24±0.20

A4

0.43±0.10

0.52±0.14

17.30±0.39

27.67±0.37

1.20±0.15

A5

0.42±0.17

0.54±0.22

22.22±0.32

23.54±0.45

1.28±0.22

A6

0.44±0.12

0.53±0.16

16.98±0.27

28.32±0.41

1.20±0.14

A7

0.44±0.09

0.52±0.11

15.38±0.30

26.41±0.38

1.18±0.08

A8

0.43±0.18

0.5±0.21

14±0.36

24.57±0.44

1.16±0.06

A9

0.43±0.21

0.54±0.17

20.37±0.24

32.38±0.38

1.25±0.17

A10

0.45±0.25

0.52±0.13

13.46±0.20

23.9±0.33

1.15±0.16

A11

0.43±0.20

0.51±0.10

15.68±0.28

26.62±0.28

1.18±0.20

A12

0.44±0.19

0.51±0.21

13.72±0.34

24.27±0.42

1.15±0.16

All values n= 3±SD

 

Table 6 The evaluation of LCT of Apixaban

Code

Weight variation

Hardness

Friability

DT

Assay

A1

282±0.52

3.9±0.04

0.51±0.05

2.56±0.08

98.69±0.69

A2

267±0.66

3.8±0.09

0.50±0.08

2.42±0.10

98.84±0.72

A3

254±0.58

3.7±0.05

0.54±0.09

2.48±0.06

98.56±0.57

A4

274±.46

3.7±0.07

0.55±0.06

2.5±.014

99.06±0.80

A5

262±0.42

3.7±0.10

0.54±0.10

2.53±0.11

98.94±0.78

A6

267±0.56

3.6±0.08

0.57±0.07

2.4±0.16

98.91±0.86

A7

282±0.48

3.8±0.08

0.53±0.06

2.56±0.07

98.46±0.94

A8

287±0.70

3.9±0.05

0.52±0.12

2.41±0.09

98.58±0.65

A9

262±0.62

3.6±0.06

0.56±0.10

2.55±0.12

98.77±0.78

A10

294±0.50

4.0±0.11

0.48±0.08

2.49±0.08

99.20±0.81

A11

274±0.67

3.7±0.09

0.55±0.07

2.51±0.06

98.96±0.73

A12

287±0.46

3.9±0.12

0.51±0.09

2.42±0.12

98.85±0.79

 


In-vitro dissolution release:

The dissolution studies revealed that drugs from the tablets were liberated speedily as existed in a liquid state than the conventional tablets. The maximum time taken was 40 min from the LCT.  Conventional tablets are available in powder form whereas Liquisolid compact renders the active ingredient in liquid form. Due to this reason, the process of dissolution was quicker. The drug release profile was showed in Fig. 4.

 

Fig. 4. In-vitro drug release profile of A1-A12 LCT

 

Stability studies:

The optimized batch A6 was tested as per the ICH stability guidelines under 400C at 75% relative humidity maintained in the stability chamber (Remi, Mumbai, India). The tablet samples were quitted at 30 days and further assessed and outcomes were displayed in Table 7.

 

Table 7: Stability assessment of an optimized batch A6

Parameters

Original

30 Days

60 Days

90 Days

Hardness

3.6±0.08

3.6± 0.10

3.5±0.06

3.4±0.11

Friability

0.57± 0.07

0.58± 0.14

0.60± 0.16

0.62± 0.11

DT

2.4±0.16

2.40± 0.14

2.37± 0.16

2.35± 0.18

Content   uniformity

98.91± 0.86

99.89± 0.60

98.81± 0.62

98.77± 0.52

 

CONCLUSION:

The Liquisolid Compact technique is a simple and inexpensive process for the enrichment of the solvability, dissolution, and bioavailability of the active ingredients. The optimized batch A6 was suggested for large-scale manufacturing which showed a minimal DT of 2.40 min and dissolution of 99.35 % within 30 min. These batches showed the best results with minimum involvement of material compared with the remaining batches. Hence, the outcome decided LCT is a very significant process for the enlargement of solubility dissolution and for attaining good beneficial fruitfulness.

 

ABBREVIATIONS:

LCT: Liquisolid Compact Technique, BBD: Box-Behnken design, NVS: non-volatile solvent, CQA: critical quality attributes.

 

ACKNOWLEDGMENT:

The authors are thankful to Natco Pharma Kothur, Telangana for providing the gift sample of the drug and also to the SVKM NMIMS SPTM Shirpur for providing all necessary chemicals and research facilities to carry out this research project.

 

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Received on 07.01.2024      Revised on 11.07.2024

Accepted on 04.12.2024      Published on 02.05.2025

Available online from May 07, 2025

Research J. Pharmacy and Technology. 2025;18(5):1945-1950.

DOI: 10.52711/0974-360X.2025.00278

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