Comparative Evaluation of Nebulizer Devices Present in Market and Factors Influencing Nebulizer Performance

 

Sulabha Sambhaji Lalsare

Associate Professor, SSSM Arts, Science and Commerce College, Saikheda, Niphad,

Nashik, 422210, Maharashtra, India.

*Corresponding Author E-mail: sulabhalalsare@gmail.com

 

ABSTRACT:

Pharmaceutical aerosols are frequently used in respiratory drug delivery for the treatment of various pulmonary conditions. A nebulizer device transforms fluid drug into an awfully fine mist that an individual inhalevia mask or mouthpiece. Administering medication in this manner allows it to be directed straight into the lungs and facilitated to the desired site. Traditional pMDIs and DPIs have long been preferred but come with lots of performance issues and patient factors.  However, newer nebulization advancementsdeveloped in the last several decades, various nebulizers can now be used for portable use outside of the home, where local medicine administration to the lungs lowers dosage requirements and adverse effects as compared to alternative delivery methods. The primary objective behind the current article is to review the performance of various nebulizers prescribed in the market and their impact on patient safety. The current review deals with the generations of nebulizer devices present in the market along with their significances. The review also covers the mechanism with which these nebulizers operate, and the most important is a difference in the nebulization time of different nebulizers, which directly affects the drug delivery to the site of action.This review covers how important it is to use recommended nebulizers as a difference in nebulization time by using non-recommended nebulizer can lead to hyper or hypo delivery of doses to the site of action, thus leading to resistance and is likely to compromise the safety of patients.

 

KEYWORDS: Nebulizer Devices, Nebulizer performance, Comparative evaluation, Patient’s safety, Patents.

 

 


1. INTRODUCTION: 

Nebulizers (NBs) are traditional pulmonary medication delivery devices1. They have been employed to treat respiratory conditions for several years2. Since being developed at the start of the 20th century, NBs have been the most ancient method of producing aerosols. They can be utilized for any age and any level of illness. Over the previous 25 years, there hasn't been much of a change in their core design or functionality3. One popular technique for creating medicinal aerosols is nebulization from a medication solution. In order to deliver by nebulization, a medicine must first be distributed in a liquid, typically aqueous, medium.

 

The medication particles are enclosed within the aerosol droplets, which are inhaled following the application of a dispersion force (either an ultrasonic wave or a gas jet)4. Nebulization has a number of benefits. For example, certain inhalation medications are only accessible as solutions, which call for NBs. Second, some people need help to correctly use traditional techniques such as dry powder inhalers or metered-dose inhalers. Furthermore, compared to alternative aerosol-generating devices, some patients prefer the nebulizer 5. Currently, there are two types of NBs that are commercially available: (i) jet (or pneumatic) small-volume NBs and (ii) ultrasonic NBs. While ultrasonic NBs use the opposite piezoelectric effect to transform alternating current into high-frequency acoustic energy, jet NBs are based on the venturi principle. Figure 1 depicts the layout of a jet nebulizer's main components 6. The primary characteristics of both nebulizer types are the length of treatment for each use, the particle size distributions generated, and the aerosol medication output. Small formulation modifications may also have an impact on inhaled mass, particle size distribution, and treatment duration. Typically, medication solutions are formulated to maximize drug solubility and stability. Brand-specific variations likely have a bigger influence than formulation variations in nebulizers. The physiological advantages of both NBs are nearly equal, and clinicians or patients typically choose the device based on personal taste rather than an obvious advantage of one method over another 7. The jet nebulizer operates on the basis of the Bernoulli principle 8, which states that compressed gas, such as oxygen or air, is delivered through a small opening to produce a low-pressure zone at the liquid feed tube's neighboring end. This causes the solution to be evacuated, pulling the medication up from the fluid reservoir and shattering it into tiny droplets in the gas stream 9.

 

Figure 1. The main components of jet nebulizer (Own creation).

 

Nebulization of numerous medications in a variety of dosages is possible with the right equipment and formulation. Effective use of NBs, however, requires a thorough understanding of their operation and the variables affecting their performance. The features of the medication solution and the device's design are just two of the many variables that affect how effective nebulizer therapy is 10. Further, some drawbacks of using a few NBs are the low deposition efficiency of the drug in the target area and the deposition of the drug in the lungs of the patients. Thus, in concern with Patient Safety, this review aims at a comparative evaluation of Nebulizer Devices Present in the market and their Effect on users, which has been detailed in the sections below.

 

2. Clinical Applications:

Beyond technological advancements, the clinical use of NBs and their medical applications have advanced significantly. Drug suspensions and solutions are occasionally aerosolized for inhalation using NBs. Usually, they are employed when the patient's lack of coordination or severe congestion of the airways precludes the use of other devices 11. Moreover, NBs are utilized for medications like enzymes, antibiotics, and mucolytics that cannot be prepared as DPI or MDI 12,13 or have not been developed yet. Additionally, nebulization of anticholinergic medications and ß2-agonists is a standard procedure for acute asthma 10. Even with limited drug delivery efficiency, NBs can nevertheless have the necessary clinical impact for powerful medications as ß2-agonists and corticosteroids 14 when dosed in quantities less than 1 milligram. Nonetheless, effective systems are essential for the delivery of antibiotics that are dosed in milligrams to minimize the length of time needed for inhaling the entire prescribed dose and to provide adequate therapeutic efficacy. Additionally, increased efficiency is needed for the pulmonary administration of novel therapeutic compounds such as proteins and peptides, complicated liposome formulations, or genetic material comprising viral vectors 15. Recently, M. Farncombe and colleagues reviewed three individual patient case studies in their research on the clinical use of nebulized opioids for the management of dyspnea in patients with terminal cancer. The results showed that this treatment was safe and effective in controlling dyspnea. Depending on their history of opioid usage, the patients received treatment with morphine, hydromorphone, or anileridine at different dosages. At this Center, more formal studies are being initiated 16. From a clinical perspective, these systems are not only used to administer drugs to patients suffering from asthma, cystic fibrosis, chronic obstructive pulmonary disease, and other chronic lung conditions; additionally, there is still a great interest in creating inhalable formulations for both systemic and local illnesses, and current trends indicate novel uses such as targeted lung cancer treatments17, gene therapy, and needle-free vaccines.

 

3. Mechanism: Physics behind Nebulizer Devices:

Nebulizer devices operate on different designs based on the same fundamental idea. Compressed air is fed through a small opening in a standard jet nebulizer, entraining the medication solution from one or more capillaries primarily through momentum transfer 18. The intricate process of liquid break-up is mostly determined by the design of the nozzle and often involves a blend of secondary droplet breakage and turbulent rupture of the unstable liquid column. In its most basic form, a solid liquid jet is immediately impounded by air. To refine the droplet size distribution to the necessary range for inhalation, large droplets impact one or more baffles. The only droplets that can follow the air's streamlines and get past the baffle are smaller ones with less inertia. Figure 1 depicts a jet nebulizer design with an open vent that uses the venturi principle. A portion of the inspiratory airflow might enter the nebulization chamber due to the vent. By increasing droplet entrainment from the nozzle area, the auxiliary airflow lowers the droplet concentration inside this chamber 19.

 

4. Basic equipment and types of Nebulizer Devices20,21.

A nebulizer system or nebulizer kit is used to perform nebulization. There are five primary parts of jet NBs, which are the most utilized type of NBs. A schematic representation of a Nebulizer device and its parts is shown in figure 2 below:

 

a)    Compressor:
The compressor is the component of the nebulizer system that powers its operation. This apparatus is designed to firmly drive outside air via a nozzle fixed to tubing. The compressor has a power supply linked to it.

 

b)   Tubing:
The tubing transfers pressurized air from the compressor to the medication cup, where the liquid medicine is transformed into vapor, aerosol, or mist.

 

d)   Medication-cup:
The liquid medication is poured into this container. Through the tube, pressurized air supplied by the compressor transforms the liquid medication into an aerosol or mist in this cup.

 

e)    Facemask/Mouthpiece:
The patient wears either a face mask or a mouthpiece, through which they inhale the medicine mist. When using a face mask, it's important to ensure a snug fit. For a mouthpiece, the patient should hold it securely between their teeth with their lips fully covering it.

 

f)     Nebulizer-filter:
The nebulizer system's filters are a crucial component. NBs aid in the transformation of the liquid medication into an aerosolized form by compressing and pumping the surrounding air or oxygen. This air is filtered to help eliminate particulate matter from the compressed air before it reaches the medication cup. Regular checks and replacements of the filter are recommended.

 

Figure 2. Nebulizer device and its parts (Own creation inspired by Ibrahim and Bono et al.,)

 

Nebulizers (NBs) come in two primary varieties: jet and ultrasonic. Additional varieties are indicated in figure 3. While the ultrasonic nebulizer produces aerosolized drugs solutions using energy from high-frequency sound waves, the jet nebulizer employs compressed air. The majority of the droplets that are given to the patient by pneumatic NBs fall within the respirable size range of 1-5 mm due to baffles built into the construction of the device. Ultrasonic NBs employ electricity to create respirable droplets out of a liquid 16.

 

4.1 Pneumatic nebulizers:

Pneumatic NBs are the original and oldest in the market and have been used for aerosol generation with little or no change in design and performance over the last two to three decades. These NBs are most commonly used even in the present era for bronchodilator (BD) administration. Since bronchodilators are relatively low-cost, slight efforts are taken to advance the performance of these NBs.  When administering BDs, patients typically favour low-cost nebulizers over high-performance ones 22. A compressed gas supply serves as the engine for liquid atomization in the operation of a pneumatic nebulizer. A zone of negative pressure is created when compressed gas is delivered by a jet. Entrained in the gas stream, the solution to be aerosolized is sheared into a liquid film. Surface tension causes this film to become unstable and split into droplets. By adding a baffle to the aerosol stream, bigger particles are forced back into the liquid reservoir, and smaller ones are produced 23.

 

4.2 Breath-Enhanced nebulizers:

The patient's airflow is considered when developing a nebulizer in the traditional manner. Certain contemporary NBs employ the traditional crafty design with valves. Breathing through the nebulizer during inspiration is the only way to strengthen the nebulizer's output while using the open-vent form of the device. A one-way valve keeps the patient's discharge from entering the nebulizer chamber during the exhalation. Nebulizer production significantly improves with an increasing intake during inhalation, which is a potential benefit of the open-vent nebulizer type. Examples of breath-enhanced jet NBs are PARI LC Plus (PARI, Midlothian, VA), PARI LCD (PARI, Midlothian, VA), and Nebu Tech (Salter Labs, Arvin, CA) 24.

 

4.3 Breath-Actuated nebulizers:

Aerosol waste throughout the exhalation can be eradicated if the nebulizer is simply active only throughout inhalation. Ways to manually actuate the nebulizer throughout the inhalation have been accessible for the last 25-30 years. It’s conjointly of interest to note that these design styles are usually employed in mechanical ventilator-actuated machines. Breath-actuated NBs that are electrically and pneumatically operated have just recently hit the market. Several clinical studies have also proven their role in clinical use. Breath-actuated Jet NBs are exemplified by Aero Eclipse (Monoghan/Trudell Medical International, London, Ontario, Canada). There is little medication loss to the environment from these NBs because they produce aerosol in response to the patient's inspiratory maneuver 25.

 

4.4 Continuous nebulizers:

Since the early Nineties, there has been extensive clinical and educational interest shown in using continuous aerosolized BDs for the treatment of acute asthma attacks 26. According to this research, this medical intervention is safer and only marginally more effective than intermittent nebulization; hence, it should be preferred in patients with the most severe respiratory issues 27.

 

4.5 Nebulizers for Specific Applications:

When it is desired to prevent aerosolized medication contamination in a close environment, specially manufactured small-volume NBs should be utilized. Unidirectional valves and filters are installed on the nebulizer to prevent cross-contamination of the environment. These machines produce extremely small particle sizes, with MMADs of 1-2 mm. This is essential to improve the drug's alveolar deposition. A drying chamber and a nebulizer make up the apparatus. The MMAD of the particles is reduced to about 1.3 m in the drying chamber 28.

 

4.6 Ultrasonic nebulizers:

Ultrasonic NBs have been clinically accessible since the Sixties. Small volume inaudible NBs  are  commercially accessible for delivery of inhaled BDs. However, many studies have reported a larger medicine response with ultrasonic NBs than with alternative aerosol generators. Ultrasonic NBs have conjointly been used throughout mechanical ventilation, wherever they need additives, wherein they do not augment tidal volume. This nebulizer produces particle sizes of approximately 1–6-mm MMAD 29.

 

4.7 Mesh nebulizers:

Mesh inhalation therapy has become more popular due to recent advancements in nebulizer technologies, which use micro pump expertise to create aerosols. To obtain aerosol, they push liquid drugs through several holes in a very thin mesh or aperture plate. Mesh NBs have low residual volume, a mostly fine-particle fraction that reaches the peripheral respiratory organ, consistent and increased aerosol generation efficiency, and the capacity to nebulize at low drug quantities. Due to the higher effectiveness of mesh NBs, drug formulation dosages may need to be changed to prevent drug-related side effects. As a result, patients should be constantly monitored for side effects and clinical responses over the course of treatment 30. Even though those NBs have many advantages, mesh NBs have several drawbacks. for instance, the administration of viscous medications and solutions that block mesh holes. Mesh network bars are divided into two groups: active mesh networks and passive mesh networks. When an electrical current is applied, a piezo component in active mesh NBs contracts and expands, vibrating to release aerosol when the drug comes into contact with it. The eFlow ® (PARI, Starnberg, Germany) and Aeroneb ® (Aerogen, Galway, Ireland) are examples of active mesh NBs, whereas the Micro air NE-U22 ® (Omron, pitched battle, IL) can be a passive mesh nebulizer 31. The 6000 tapered hole perforated plate in passive mesh NBs is filled with aerosol by means of an electrical device horn that creates passive vibrations. Micro air NE-U22 is embodied by passes through mesh NBs (Omron).

 

4.8 Smart nebulizers:

Smart NBs work on the principle of patient inhalation pattern and determine the flow rate accordingly. These NBs analyze the breathing pattern throughout the nebulization.

 

Figure 3. Different types of Nebulizers

 

5. Patient factors influencing Nebulizer Performance:

One limitation of NB inhalation therapy is the medicine's poor drug deposition efficiency in the targeted region. Just 10% of the dose that is delivered by the nebulizer will, on average, reach the site of action 33. Effective use of NBs, however, requires a thorough understanding of their mechanism of action as well as the patient characteristics that affect how well they function. To prescribe the appropriate dose and comprehend the discrepancy between the intended nominal dose and the amount of it delivered to the lung, one must be familiar with the fundamentals of nebulization 34. A basic factor to consider is the laboratory evaluation, which is mandatory before the combination can be used by the patient because if it does not consider it may lea dot lung deposition of the drug which will ultimately lead to adverse reactions. Since it typically requires a lot of time and effort to inhale the prescribed prescription on a regular basis, the low compliance is comprehensible 9. Another aspect of the daily routine is the maintenance of the nebulizer. The nebulizer must be cleaned and disinfected to avoid contamination and potential infections; however, the cleaning chemical may pose a risk to patient safety 35. Moreover, the way in which you breathe through the nebulizer affects the amount that is really inhaled. It affects where deposition occurs. Nevertheless, the physiology of the lung and its clinical state, which establishes the inspiratory system's geometry, complicate the deposition in the lung. The patient should be encouraged to breathe deeply and slowly to enhance aerosol penetration and deposition in the lungs 30. The most popular use of NBs is in the delivery of BDs, and it is widely known that nebulized BDs cause a physiological reaction. Given their low cost, BDs are not under much commercial pressure to enhance nebulizer performance. The market typically favours low-cost nebulizers over high-performance ones 36.

 

Figure 4. Patient factors influencing Nebulizer performance

 

Airway caliber influences the lung delivery of nebulized BDs37. Numerous research investigations have documented increased aerosol lung penetration in individuals with stable asthma and acute airway constriction during heliox breathing 36. Apart from these, some other patient-related factors may also influence nebulizer performance, such as Treatment procedure, Availability of different NBs, Time burden, and Adherence. Figure 4 lists such factors and other artifacts that result in poor performance of nebulizer are described in the below section.

 

6. Other artifacts that result in poor performance of nebulizer:

Many factors affect the effectiveness of nebulizer therapy, including as the device's design and the properties of the medication solution. The nebulizer's efficacy may alter over time due to improper cleaning, maintenance, and disinfection practices 38. The medication output rate and the aerosol droplet size distribution are the two primary characteristics that are typically utilized to assess the effectiveness of NBs. The nebulizer's design and operating environment dictate these characteristics. A crucial factor in the actual deposition in the lung is the droplet size distribution. When moderate flow rates of 60 l/min are used, the percentage of droplets with an aerodynamic diameter of 1 to 5 micrometers is preferred for central and deep lung penetration. The oropharynx and upper airways will be affected by bigger droplets, which will be mostly exhaled. However, smaller droplets will be mostly exhaled 39.

 

Figure 5. Other artifacts that result in poor performance of nebulizer

 

Steckel H. and colleagues' work highlights the variations in droplet size throughout the course of the nebulization period when employing a Multisonic ultrasonic nebulizer and a Pari Boy air-jet. The results were associated with variations in the nebulizing solution's temperature, concentration, surface tension, viscosity, and saturated vapor pressure. The use of the jet nebulizer has resulted in an increase and then a decrease in droplet size. This observation might be explained by the temperature drop of about 7ºC in the jet nebulizer reservoir during the first two minutes, which raised the nebulizing solution's viscosity. Following this initial phase, the drug's increasing concentration caused the surface tension to decrease, which in turn caused the droplet size to shrink. On the other hand, an increase in temperature of around 20ºC was noted in the nebulizing solution during the first 6 minutes when using the ultrasonic nebulizer. This led to a decrease in droplet size, viscosity, and surface tension, as well as an increase in saturated vapor pressure. Once more, this resulted in lower average droplet sizes 40. Another crucial element to consider when comparing NBs is the medication output rate. Nebulizers with a high output rate are the best choice for controlling the nebulization time when administering a high dose to the lungs. The aerosolized volume or aerosolized mass of pharmaceuticals can be used to characterize the output of NBs 41. The size of droplets is reduced by increased gas flow via the compressor in a jet nebulizer or increased piezoelectric crystal vibration frequency in an ultrasonic nebulizer. In addition to this, a few other variables that are indicated in Figure 5 may also affect nebulizer performance because of the possibility of NB mechanical properties changing while in use. It is not possible to find the NBs' average utilization time 28.

 

7. Dealing with artifacts /Designs to Boost Nebulizer Performance:

Patient characteristics may have an impact on the generated aerosol's lung deposition. Because medication solutions for NBs cannot currently be provided effectively in a short amount of time, patient compliance with nebulizer therapy is quite low 42. Different methods can be used to create tiny drug particles for vibrating membrane nanoparticles (NBs), jet, or ultrasonic NBs. Certain more recent nebulization technologies have been developed for more portable applications. Modern NBs use a variety of basic droplet generation and breakup methods, which impact the device's functionality and usefulness for nebulizing different formulations 43,44. Nebulizer performance is primarily determined by the respirable dose that the patient receives. Other significant factors are nebulization time, cost, convenience of use, and cleaning and sterilization needs. For patients to comply in an outpatient situation, nebulization time is crucial 45. In recent years, many nebulizer scripts are available to minimize the nebulization time and quantity of aerosol lost throughout the exhalation. This led to the discovery of reservoir baggage to gather aerosol throughout the exhalation, the utilization of a ventilated style to extend the nebulizer output throughout the exhalation (breath-enhanced NBs), and NBs that solely generate aerosol throughout the inhalation only (breath-actuated NBs). As a result of these designing styles, there is an improvement in drug delivery to the patient, these new designs have the potential to minimize treatment time, which in turn improve patient compliance and safety with nebulizer medical care 46.

 

Siavash M et al. have developed and tested the inaugural Iranian ultrasonic desktop nebulizer model. This desktop nebulizer includes a flow regulator, allowing patients to adjust the drug flow rate according to their needs. Operating at a frequency of 1.63 MHz, the piezoelectric component of the nebulizer produces particle sizes ranging from 0.5 to 6.0 μm, which are optimal for efficient absorption by the lungs. The nebulizer offers a minimum spraying rate of 0.4 ml/min and a maximum rate of 3.36 ml/min, while consuming 52 Watts of power. These specifications make it suitable for both home and hospital use 47. The performance parameters of 12 commercially available NBs (6 ultrasonic and 6 jets) used in the treatment of cystic fibrosis (CF) were the subject of another study carried out by the AFLM. Tobramycin (T), colistin (C), and amiloride (A) medication solutions were used to evaluate the NBs, which were coupled to a circuit that mimicked the ventilation of a CF adult and child. Drug granulometry (G%), percentage of efficiently aerosolized drug (EA%), drug concentration modification in the nebulizer reservoir (ΔC), and volume of drug solution supplied in 10 minutes during the simulated inspiratory phase (VI) were used to evaluate nebulizer performance. The ultrasonic devices produced a substantially greater VI for each of the three research medications than the jet NBs (p < 0.0001). The ventilation rate had no effect on VI. In terms of granulometry, it was discovered that, after ultrasonic nebulization, larger proportions of T and A were contained in droplets with diameters ranging from 0.5 to 5.0 µm. Drug type had an impact on drug concentration alterations, which were unaffected by the nebulizer utilized. Over concentration of T and A were noted (ΔC = +10.5 ± 18.6 and +13.4 ± 8.9%, respectively). The ultrasonic devices had an EA% that was, on average, larger than the jet NBs (17.3 ± 6.7 and 9.7 ± 9.6%, respectively). It is important to precisely test NBs before clinical use to provide the most effective nebulizer/drug combinations, as this study demonstrated the large heterogeneity in performance across different types of nebulizers 48. Therefore, the optimal approach or approaches to improve nebulizer performance may be revealed by a comparative evaluation, which is covered in the following section.

 

8. Comparative Evaluation:

Comparative evaluation of devices present form generations in the market is given in table 1 and mesh device accomplishments versus breath-enhanced jet device is given in table 2.  This paper speaks of differences in mechanisms and principles of devices endorsed in the market and their influence on patient safety. All NBs presented below have different mechanisms different, nebulization time, different capacity, different residual volume, and diverse flow rates.


 

Table 1: Nebulizer Devices Comparative Evaluation 7,49,50

Type

Jet Nebulizer

Ultrasonic nebulizer

Mesh Nebulizer

Smart NBs

Generation

1st Generation NBs

2nd Generation NBs

3rd Generation NBs

Principle

Works on principle of generating negative pressure created by patients breathing effort

Sense patient’s inhalation flow and deliver aerosol only on inspiration

Piezoelectric crystal pulsating at high frequencies (1-3 MHz) so as to crop aerosol

Micropump technology utilizes a mechanism to propel liquid medications through numerous small openings in an ultra-thin mesh or aperture plate, resulting in the generation of aerosols.

Smart NBs employ adaptational aerosol delivery (AAD®) technology, that analyses the patient’s respiration pattern so as to see the temporal order of AAD throughout inhalation

Active Mesh nebulizer

Passive mesh nebulizer/Vibrating mesh technology

 

Employ a piezo element that swells and contracts when an electrical current is applied, vibrating a precisely drilled mesh that encounters the drug to produce aerosol.

Use a transducer horn that induces passive vibrations in the perforated plate with 6000 tapered holes to produce aerosol

Patients breathing pattern

Breath enhanced e.g.Pari

Breath actuated

Examples

Pari LC plus , Nebutech

AeroEclipse

M neb (Nebutech)

Aeroneb ® (Aerogen, Galway, Ireland), eFlow ® (PARI, Starnberg, Germany),

Micro air NE-U22 ® (Omron, Bannockburn, IL)

I-neb (Philips Respironics, Newark, USA) ,AKITA (Activaero, Gemunden/Wohra, Germany).

Nebulizer Output

0.2-04 mL/minute

0.25-0.6 mL/minute

> 0.25 mL/minute

Depends on patient Inhalation pattern

Residual Volume

> 1.2 milliliter

Negligible

Negligible

Negligible

Nebulization time

5 to 15 minutes

1 to 8 minutes

1-to 10 minutes

Depends on patient Inhalation pattern

MMAD

4 to 6 microns

 

 

Table 2: Mesh Device Accomplishments Vs Breath-enhanced jet Device 7,25,53

Sr.no

Name

MMAD

Output rate mL/min

Res. Volin ml

Nebulizer type

1

Micro air NE-U22V

4-7 µ

0.2-0.3

0.3

Standard

2

Aeroneb Go

3-5 µ

0.3-0.5

0.3-0.9

Standard

3

Aeroneb Pro

3-5 µ

0.3-0.5

<0.3

Standard

4

eFlow rapid

3-5 µ

0.3-0.7

>1.2

Breath enhanced

5

Pari LC+

4-6 µ

0.2-0.3

>1.2

Breath enhanced

 


Nebulizer devices present in the market are of different fill volumes, flow rates, and residual volume. 1st generation devices were designed for 4 to 6 ml of nebulization volume. Second and third-generation devices are designed for 0.25 ml to 8 ml volume. Nebulizer dosage forms present in the market have different fill volumes ranging from 0.5 ml to 5 ml 49,50. If the patient uses the first-generation nebulizer for 0.5 ml fill volume dosage by diluting it with a saline solution will result in a subtherapeutic effect as the required amount of drug will not reach the site of action. This will lead to a change in pharmacokinetic and pharmacodynamics properties of the drug and turn the required amount of drug for pharmacological action will not be available for therapeutic response. Similarly, if 2.0 ml fill volume nebulizer intended to be used with 1st generation device is used with 2nd or 3rd generation device will probably provide a higher amount of drug at the site of action which may be higher than required for therapeutic action due to less nebulization time, superiority in flow rate and low residual volume 7. Mittal G discovered the Jet NBs solution, which demonstrates an excessive range in drug production and nebulization rates and causes clinical and regulatory issues. To investigate nebulizer parameters and the factors controlling them objectively, he assessed Technetium-99m radiometry. The effects of excipient, temperature, surface tension, air-jet speed, equipment brand and age, drug output, output rate, and residual mass were investigated. While the nebulization of radiolabelled medications followed first-order kinetics, there were notable differences in the rates of nebulization; Tc-99m salbutamol and the heaviest drug, Tc-99m colloid, exhibited the least amount of nebulization. The concentration effect of the solute was indicated by the nebulization rate for the first minute, which was consistently higher than the mean rate. There was 35-75% drug residue. Different manufacturers of nebulizer chambers and air compressors had medication outputs that varied by 270% and 180%, respectively. The output was significantly reduced because of "aging" of the fluid chamber, cold drug fluid, and obstruction in the air-jet; nevertheless, the output rate remained unchanged upon the addition of 2% saline as excipient. The addition of ethyl alcohol increased the surface tension by up to 260% (when using Tc-99m salbutamol), but any additional decrease in surface tension was detrimental regardless of the medication utilized. The study concludes that radiometry can offer useful parametric data on how various jet NBs operate 51. Zanaty OM and colleagues conducted a study aimed at assessing and comparing the effectiveness and safety of nebulized dexmedetomidine, nebulized ketamine, and a combination of these medications as premedication for pediatric outpatient dental surgeries. Top of FormAnd proved that one or more drugs in combination are more beneficial with NBs with more rapid recovery and no significant side effects 52. Mismatch in the use of nebulizer devices other than recommended by patients will lead to either a sub-therapeutic effect or toxic/ adverse effect. It is of importance to educate patients of the device being used at home for a particular nebulizer product available in the market to avoid the use of an incorrect device which may be harmful to patients 53.

 

 

9. Patents on Nebulizer and nasal drug delivery:

A patent's filing and approval serve as final evidence of a device's commercial viability. In this sense, the researcher has received multiple patents for their inventive work in the fields of nasal medicine administration and nebulizers. The exclusive rights to an invention are granted by patents, which also stop others from abusing it 54. Some of the patents which are granted to the researcher for their work on Nebulizer and nasal drug delivery are discussed below in Table 3.


 

Table 3: Patents on NDD

Inventors

Patent number

Summary of the invention and Reference

Date of patent

James D. PipkinRupert O. ZimmererDiane O. ThompsonGerold L. Mosher

US20180154015A1

This patent describes an inhalable formulation containing SAE-CD and a corticosteroid, designed for administration to individuals via nebulization using any standard nebulizer. The formulation can be packaged as part of a kit and administered as an aqueous solution. Alternatively, it can be stored in various forms such as a dry powder, ready-to-use solution, or concentrated composition. The formulation is utilized in an improved nebulization system for delivering corticosteroids via inhalation. SAE-CD included in the formulation significantly enhances the chemical stability of budesonide. The patent also outlines a method for administering the formulation via inhalation, with the option of using conventional nasal delivery devices as well 55.

2019-02-19

Louis Thomas Germinario John H. Hebrank Charles Eric Hunter Thomas P. Stern

US20190125985A1

A researcher received patent protection for a droplet delivery system, and associated techniques for giving a patient consistent, accurate dosage for pulmonary usage are revealed. The droplet delivery apparatus consists of a housing, an ejector mechanism, a reservoir, and one or more differential pressure sensors. When a preset pressure change within the housing is detected by the differential pressure sensor, the user can immediately activate the droplet delivery device. After that, the droplet delivery device is turned on to produce a stream of droplets that are expelled with an average diameter within the respirable size range, i.e., less than approximately 5 μm, to target the user's pulmonary system 56.

2017-05-03

W. Robert Addington Stuart P. Miller Robert E. Stephens

US9452270B2

W. Robert's coworker was awarded a patent for a nozzle assembly concept in the field of nebulizers and nasal drug delivery. The idea involves forming a medication reservoir in the lower part of the nebulizer body and covering it to create an enclosed medication reservoir. A reservoir cover supports a nozzle assembly that consists of an airline with an inlet and an outlet on one end, as well as a venturi nozzle and venturi outlet. When the nebulizer is in operation, the venturi nozzle is situated inside the patient's oral cavity, and the airline, venturi nozzle, and discharge outlet are all horizontally aligned. Via a suction tube, medication is sucked upward, combined with air that travels via a venturi nozzle, and then nebulized before being released through the nebulizer outlet. The venturi nozzle and suction line are formed together and replaceable as one unit 57.

2014-03-04

Per Gisle Djupesland

US20160045687A1

Per Gisle filled a patent for an apparatus or method for delivering a substance, such as one or more of a triptan, a topical steroid or carbon dioxide gas, to the nasal cavity of a subject, in particular for the treatment of headaches, for example, migraine, or rhinosinusitis, for example, chronic rhinosinusitis, optionally with polyps, the method comprising the steps of fitting a nosepiece to one nostril of the subject, delivering the substance through the nosepiece to the posterior region of the nasal cavity of the subject 58.

2014-03-26

Per Gisle Djupesland Ramy A. Mahmoud John Messina

US20150144129A1

In order to treat headaches like migraines or rhinosinusitis like chronic rhinosinusitis, with or without polyps, a researcher developed a method of administering a substance, such as one or more triptans, nasal steroids, or carbon dioxide gas, to a subject's nasal cavity. The method involves fitting a nosepiece to one nostril of the subject and administering the substance through the nosepiece to the posterior region of the nasal cavity of the subject 59.

2014-06-25

Felino V. Cortez, JR.William F. Niland Peter Boyd George Mc Garrity Carl Buyer

US8561607B2

The patent holder discovered systems and assemblies of nebulizers. A reservoir and a nebulizer are part of a nebulizer assembly, which creates an aerosolized gas. The aerosolized gas is passed through an aerosolized gas outlet. The nebulizer's outlet port is connected to a breathing gas mixing chamber, which entrains nebulized medication into a breathing gas. Additionally offered is a system and technique for heating medication in a reservoir and adding it to a gas flow60.

2010-02-05

Randall S. Hickle

US8882703B2

A patent application was recently approved for a variety of techniques and tools that help with medical and/or surgical procedures carried out without the use of "general anesthesia," which is defined in the specification as the "unconscious" state that a patient experiences after taking medication from an anesthetist or anesthesiologist. Drug infusions that do not cause the patient to fall asleep or go into general anesthesia are administered and maintained by the devices in a safe and efficient manner. A patient health monitor that measures and transmits signals to a processor or other computational device about the patient's health condition is one example of a device that follows an embodiment of the invention 61.

2007-03-27

Andre Rustad David Rivera Charlie Atlas

US7267120B2

A patent was given to a researcher for his invention of an atomizing nebulizer that describes how to dispense a material or medication. The reservoir base of the nebulizer is releasably fastened to the effluent vent cap, which together enclose a diffuser and an integrated dispersion baffle. The nebulizer is further constructed with an uptake lumen or channel that ends in a nozzle jet. In order to enhance the dispersion of any one of these substances, the diffuser dispersing baffle is positioned in relation to the jet nozzle to optimum atomization of the material. Additionally, the reservoir base has a pressured fluid-accelerating input tube that, when received within the diffuser uptake lumen or channel, is ended with a metering orifice that works in conjunction with the nozzle jet. When this is the case, the nozzle jet axially registers both above and below the orifice to create a vacuum space that is in contact with a capillary interstice that is formed between the interior surface of the diffuser lumen or channel and the walls of the exterior of the inlet tube 62.

2007-09-11

Yehuda IvriCheng H. Wu

US8561604B2

The apparatus and methods for nebulizing liquids are the subject of the current invention. An apparatus including a thin shell member with a front surface, a rear surface, and many perforations extending between them is provided in one illustrative implementation. From the back surface to the front surface, the holes taper to become smaller. Additionally, a liquid supplier is offered, which supplies a pre-measured volume of liquid to the back surface. A vibrator vibrates the thin shell member's front surface to expel liquid droplets from the thin shell member63.

2007-02-12

Yehuda IvriCheng H. Wu

US6640804B2

The innovation offers equipment and procedures for nebulizing liquids. An apparatus including a thin shell member with a front surface, a rear surface, and many perforations extending between them is provided in one illustrative implementation. From the back surface to the front surface, the holes taper to become smaller. Additionally, a liquid supplier is offered, which supplies a pre-measured volume of liquid to the back surface. A vibrator vibrates the thin shell member's front surface to expel liquid droplets from the thin shell member64.

2003-11-04

 


10. CONCLUSION:

For many NBs, maintaining the operative medication level at the lung for an extended period of time is a necessary goal. However, due to patient variables and lung physiology, medications intended for nasal drug delivery have limited bioavailability, which makes it impossible to transfer the maximal amount of medication to the lung. Still a major developmental issue to be resolved, including stability, multiple dosing, and desired dose. 1st generation devices nebulizer devices that have been explained in this article have beaten a considerable lot of the impediments related to conventional jet and ultrasonic NBs, and they offer the adaptability to alter the aerosol attributes as per the clinical application for which they are utilized. With these devices' clinicians will have the option to control drug delivery to the respiratory tract. The nebulizer market in India is showing a growing trend year after year and will keep on developing in the future also. Recent advancements in device manufacturing will help patients as these devices use very low fill volume for nebulization, residual volume is also low and the flow rate is comparatively higher when contrasted with 1st generation devices. This overall is helping in the acceptability of such dosage form by patients which were considered a little difficult owing to the big size of the devices. Current devices on the market nebulize quickly and are small enough to fit in a pocket, which improves patient compliance. The review also comes to the conclusion that clinicians, pharmacists, nurses, and doctors have a responsibility to instruct patients on how to utilize specific nebulizers and devices. This review also concludes that there is a need for combi pack nebulizer dosage form which includes both nebulizer medication and device to properly deliver medicine in the required amount at the site of action.

 

11. DECLARATIONS:

·      Copyright transfer form: Attached

·      Certificate of Conflict of Interest: Attached

·      Ethics approval and consent to participate: 'Not applicable'

·      Consent for publication: 'Not applicable'.

 

12. ACKNOWLEDGEMENT:

I acknowledge thank to SSSM Arts, Science and Commerce College for providing facilities to write this paper.

 

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Received on 22.03.2024           Modified on 12.06.2024

Accepted on 10.08.2024          © RJPT All right reserved

Research J. Pharm. and Tech 2024; 17(11):5605-5615.

DOI: 10.52711/0974-360X.2024.00855