Study the Corrosion behavior of AA7051 Aluminum alloy at different temperatures and inhibitor concentration in Acidic medium

 

Khudhair Abbas Kareem Al-Rudaini*, Khulood Abid Saleh Al-Saadie

Department of Chemistry, University of Baghdad, Baghdad, Iraq.

*Corresponding Author E-mail: khudhair.2010@yahoo.com

 

ABSTRACT:

This study will be investigating acidic corrosion of AA7051 alloy at a different temperature, and introduces milk thistle aqueous extract as a new and widely available green corrosion inhibitor. The electrochemical methods were used to measure weight loss, penetration loss, corrosion inhibition efficiency and other parameters. The data substituted in Langmuir adsorption isotherm as well as in kinetic equations. The finding exhibit high corrosion inhibition efficiency at 0.5g/L of milk thistle extract and the efficiency rose from around 72% at 293K to just over 86% at 333K. Langmuir model linear regression coefficient (=0.98) and the slight change in corrosion potential refer to mixed-type inhibitor attach to the surface by chemisorption. FTIR spectra for crude extract supported by literatures shows the molecular structure of the main component of milk thistle extract and exhibit the O-H group as a major group participate in adsorption.

 

KEYWORDS: Milk thistle, Aluminum alloy, Electrochemical methods, FTIR spectroscopy, Green inhibitor, Acidic corrosion.

 

 


1. INTRODUCTION:

Aluminum alloys are a material frequently used for its light weight, high conductivity, easy fabrication and resistant properties against corrosion1,2. It is covered with thin film of aluminum oxide and resist to corrosion in many aggressive environments3. However, acidic solution causes corrosion of aluminum alloys4. The use of aluminum alloys as foods container widely available in food industries but acidity of some foods such as sauce and soft drink cause pitting corrosion of aluminum alloys surface. The leaching of aluminum from food container consider as hazardous to human health5,6,7.  In order to prevent the corrosion of aluminum alloys in acidic medium organic and inorganic compounds are used as inhibitors. The biological toxicity and the cost limited the use of such inhibitors8,9. So the introduced of green corrosion inhibitors are more important and preferred.

 

The researchers over the previous dozen years reported some natural products to be effective corrosion inhibitor in acidic media such as Newbouldia laevis Leaves Extract10, Bassia muricata extract11, Almond fruits extract12, Ananas sativum leaves extract13, Green Coffee Bean Extract14, Borassus flabellifer dust extract15, Ficus benjamina gum16. The inhibiting mechanism of natural products is related to organic constituents of these products whose electronic structures resemble to synthesis organic corrosion inhibitors.

 

The high abundance of milk thistle drew our attention to testing it as an inhibiting substance for corrosion of AA7051 aluminum alloy in 0.01M HCl, especially since, to our knowledge, it was not previously tested. This plant grown in any type of soil and distributed in Europe, North Africa and Middle East under different names Mary's milk thistle, Mediterranean milk thistle, variegated thistle and the scientific name is Silybum marianum17,18. The milk thistle containing Flavonolignans such as silybin, isosilybin, silydianin, silychristin as well as fatty acids, including linoleic acid mainly extracted from seeds19. However, the stem and leaves remain unused while it is consist more than 98% of plant weight. The present work concern on aqueous extract of milk thistle leaves as it is abundant, low cost and eco-friendly corrosion inhibitor tested in acidic media by potentiostatic polarization. The electrochemical behavior of the inhibitor discussed based on the effect of temperature, inhibitor concentration, adsorption isotherm and kinetic data.   

 

2. MATERIALS AND METHODS:

2.1. Raw materials and extraction:

The milk thistle leaves were collected from Bismayah, Baghdad, Iraq. The leaves were crushed, grinding to a fine powder by food processer, and then sieved. Next, 3.0g of the powder with 100ml of water was refluxed in soxhlet for 7 hours. After that, the water was evaporated. Finally, dried at room temperature and kept for further use.

 

2.2. Inhibitor and electrolyte:

The corrosive media was prepared by dilution of concentrated hydrochloric acid (A.R. grade from Fluka) to 0.01M by distilled water. A different amount of the milk thistle extract was added to an acid solution in five volumetric flasks, 0.1, 0.2, 0.3, 0.4 and 0.5g/L with agitation to obtain good solubility.

 

2.3. Electrochemical experiments:

The electrochemical measurements were performed in one letter Pyrex corrosion cell with three electrodes reference (saturated calomel electrode), working (aluminum sheet) and auxiliary (high purity platinum metal) connected to potentiostate (Germany, MLab-2000) with computer controlling. The working electrode with 1cm2 exposed surface area was immersed in 0.01M HCl solution and the open-circuit potential (OCP) was measured for15 minutes. Based on the OCP value, the potential was scanned from -200 to +200mV. The MLabSci electrochemical software was used to analyze the polarization data by Tafel extrapolation method and the value of corrosion current density; corrosion potential, weight loss and penetration loss were obtained. The efficiencies of different concentrations of ML extract were calculated using the following equation20:

 

Where  and  are the current density of corrosion in the free and inhibited acidic solution, respectively21.

 

2.4. FTIR:

Fourier transform-infrared spectra were measured by (Shimadzu 8400S, Japan) spectrophotometer using the potassium chloride Pellet method. The samples were mixed in a 1:10 weight ratio (sample to potassium chloride) and grinding. Then pressed by Pelletizer to form the pellet and finally, scanning in the range 400–4000 cm-1.

 

3. RESULT AND DISCUTION:

3.1. Characterization of ML extract:

Presence of characteristics groups in the aqueous extract of milk thistle was investigated by FTIR spectroscopy. Part A in Fig. 1 shows the FTIR spectra for a crude extract of milk thistle, the very strong broad band from 3463.92 to 3375.20cm2 are refer to O–H stretching and intense band at 1631.67cm2 for C=O group22,23. The part B from fig.1 represent milk thistle extract after adsorption on aluminum alloy surface, the O–H and C=O related bands are shifted as well as their intensity reduced. The FTIR data supported by the chemical structure of main component of milk thistle (fig.2) indicate the hydroxyl and carbonyl groups participated in adsorption.


 

 

Figure 1: FTIR spectrum: (A) Milk thistle extract and (B) Milk thistle after adsorption on aluminum surface.


 

Figure 2: Chemical structure of main milk thistle extract compounds19,24.

 

 

3.2. Corrosion parameters 

The table. 1 shows the corrosion parameter of AA7051 in acidic media observed from Tafel plot by MLabSci software associated with the potentiostat and the values calculated from the following equations10,25:

Where Ɵ surface coverage, and  current of corrosion in hydrochloric acid solution and in hydrochloric acid with different concentration of milk thistle, respectivily, polarization resistance (Ω., anodic slope and  cathodic slope26.

 


Table 1. Electrochemical corrosion parameters for AA7051 alloy in acidic medium (0.01M HCl) containing different concentrations of milk thistle extract at a range of temperature.

(g/l)

T

(K)

-OCP

(mV)

(mV)

(µA/)

(mv/Dec)

-

(mv/Dec)

W.L

(g/.day)

P.L

(mm/year)

(Ω.)

η %

Ɵ

0.0

                 

293

658

646.2

20.45

414.2

60.9

1.65

0.222

1128

303

660

644.8

46.06

309.5

79.5

3.71

0.501

597

313

661

686.9

65.71

241.8

157.5

5.29

0.715

631

323

688

702.6

80.50

197.8

183.7

6.48

0.876

514

333

762

756.7

115.81

174.4

178.2

9.32

1.26

330

0.1

293

646

618.5

16.30

412.8

42.9

1.31

0.177

1036

20.29

0.2029

303

663

646.1

31.54

408.5

62.8

2.54

0.343

750

31.52

0.3152

313

667

623.7

36.44

167.6

43.5

2.93

0.396

412

44.54

0.4454

323

693

680.1

35.66

193.8

84.9

2.87

0.388

719

55.70

0.557

333

683

674.0

26.79

115.5

52.8

2.16

0.291

588

76.86

0.7686

0.2

293

655

649.5

12.38

553.6

51.8

0.997

0.135

1663

39.46

0.3946

303

655

646.6

20.73

441.4

44.5

1.67

0.225

847

54.99

0.5499

313

666

661.8

22.55

245.9

52.0

1.81

0.245

827

65.68

0.6568

323

674

670.4

26.80

184.7

45.4

2.16

0.291

591

66.71

0.6671

333

739

676.5

23.20

153.0

54.0

1.87

0.252

747

79.96

0.7996

0.3

293

694

679.2

9.50

63.5

261.0

0.765

0.103

2337

53.54

0.5354

303

668

644.7

13.82

71.2

32.0

1.11

0.150

694

69.99

0.6999

313

656

661.8

14.93

180.1

42.3

1.20

0.162

997

77.27

0.7727

323

678

682.4

13.27

103.3

41.9

1.07

0.144

976

83.51

0.8351

333

721

704.7

17.76

85.3

61.8

1.43

0.193

877

84.66

0.8466

0.4

293

657

632.3

5.99

101.7

31.0

0.482

0.0652

1724

70.71

0.7071

303

656

646.0

11.99

77.8

46.9

0.965

0.130

1061

73.96

0.7396

313

647

652.7

14.27

61.2

23.0

1.15

0.155

509

78.28

0.7828

323

672

668.7

17.13

40.4

25.4

1.38

0.186

395

78.72

0.7872

333

695

671.1

15.73

92.5

33.0

1.27

0.171

672

86.41

0.8641

0.5

293

658

644.6

5.67

32.0

19.4

0.456

0.0616

926

72.27

0.7227

303

658

633.6

11.55

39.2

27.1

0.929

0.126

603

74.92

0.7492

313

668

646.0

10.91

108.1

25.0

0.878

0.119

809

83.39

0.8339

323

696

670.0

12.20

81.9

39.1

0.981

0.133

943

84.84

0.8484

333

684

670.1

15.79

60.6

31.2

1.27

0.172

567

86.37

0.8637

 


The open circuit potential (OCP) increases slightly when the temperature rises to 303K or 313K, but at a temperature of 323K and 333K the OCP increases noticeably and that shows the rate of corrosion of AA7051 alloy reaches the maximum at 333K. The addition of milk thistle extract reduces the corrosion potential  as well as the corrosion current due to adsorption of extract component on the surface of AA7051 alloy and that decreases the weight loss (W.L) and prevent the penetration of the acid to the surface hence the penetration loss (P.L) reduces from 1.26mm/year to 0.172mm/year at 333K. As the amount of the inhibitors increases the inhibition efficiency increases and attained the maximum at 0.4g with 86.41% inhibition efficiency. Polarization resistance (RP) of inhibited solution more than free acid solution and that implies the ability of milk thistle extract to inhibited the corrosion of AA7051 alloy at 0.01M hydrochloric acid solution.

 

3.3. Adsorption studies:

To interpretations the adsorption of milk thistle extract on AA7051 alloy surface and to calculate the thermodynamics adsorption parameters, the surface coverage Ɵ and inhibitor concentrations  were substituted in Langmuir, Freundlich, and Temkin isotherms and the best fit with Langmuir isotherm represented by following equation27:

Where  is adsorption equilibrium constant obtained from the plot of  against. As shown in Fig. 3a the linear correlation (> 0.98) assume that the adsorption of milk thistle on the AA7051 alloy agreed with this isotherm. According to this model the extract components adsorb on the aluminum surface, presumably in monolayer thickness and that blocks the aluminum dissolution and  discharge. Hence, the addition of extract to acid solution not considerably altered the corrosion potential, although the rate of corrosion dramatically decreases28. The thermodynamic parameters of adsorption were calculated by using the following equations29:

 

Where T (K) is the absolute temperature, R is the gas constant (8.314 J.), 55.5 is concentration of water in the molar unit,  is the free energy of adsorption, is the standard adsorption enthalpy calculated from the slope of logversus 1000/T (Fig.3b) and from the intercept  standard entropy of adsorption calculated. The thermodynamic data represented in table.2  refer to spontaneous process of chemical adsorption on aluminum surface and the positive values of and  indicate endothermic process which interpreted the increases of inhibition efficiency with the temperature and the entropy of adsorption increases.

 

Table 2: Thermodynamic values of ML on AA7051 alloy in 0.01 M HCl.

T(K)

 (kJ.mol-1)

 (kJ. mol-1)

(J. mol-1. K-1)

293

-11.861

52.96

 

 

 

220.91

 

303

-14.169

313

-16.002

323

-17.612

333

-21.259

 

 

Figure 3. (a) Langmuir adsorption model and (b) Straight line of log K versus 1000/T for adsorption thermodynamic of ML on AA7051 alloy in 0.01M HCl.

 

3.3. Kinetic Of Corrosion:

Corrosion kinetics of the AA7051 alloy in presence and absence of various concentrations of milk thistle extract were examined at range of temperature 293–333K, using polarization measurements. Fig.5 exhibit polarization plots for AA7051 alloy in 0.01M HCl, in presence as well as in absence of different amounts of milk thistle extract at 293–333K. The relative kinetic parameters are listed in Table 3. The finding exhibit that the rates of corrosion for AA7051 alloy, in a non-inhibited and inhibited acidic solutions rose linearly with temperature due to an increase in passive film dissolution. Nevertheless, inspection of table. 1 exhibit increases in inhibition efficiency with increases of temperature and that evidently confirm the effectiveness of milk thistle extract as corrosion inhibitor in the range of temperature of this investigation. The energy of activation for the corrosion process calculated by using the following natural logarithm form of Arrhenius equation30:

 

 

Where  are the current density of corrosion, A the Arrhenius pre-exponential factor and  the apparent activation energy of the corrosion reaction. The apparent activation energy of the non-inhibited and inhibited corrosion reaction was determined from the slope of the linear plot of ln versus 1/T (Fig. 4a). The  values obtained listed in Table 3 and exhibit the  of aluminum alloy in acidic solutions with milk thistle extract are less than the acidic solutions without milk thistle extract. The decline in the apparent activation energy values for acidic solutions containing milk thistle extract compared with pure acidic solutions, in addition to the noticeable increases in efficiency of inhibition with increases of temperature assume that a few of milk thistle components would be chemisorbed on the aluminum surface31. The activation parameters were calculated by Eyring transition state equation32,33:

 

Where k is Boltzmann constant, R gas constant (8.314 J.), h Planck constant, the activation entropy and  the activation enthalpy. From the plot of ln(/T) versus 1/T in Fig. 4b, the  and  values were calculated from the slope (-/R) and an intercept (ln(R/h) + ()) respectively, and the observed data recorded in Table 3. The  values carry positive signs and that refer to gentle endothermic dissolution reaction of aluminum under the condition of this investigation. The large negative values of activation entropy in the presence and absence of milk thistle extract exhibited that the activated complex in the rate-determining step denotes association instead of dissociation and the disorder of activated complex reduced31.


 

Figure 4: Polarization curves of 7051aluminum alloy in presence and absence of ML extract at different temperatures.

 

Figure 5: (a) Arrhenius and (b) transition state plots for 7051 aluminum alloy in 0.01M HCl in presence and absence of ML extract.

 


Table 3: Activation parameters of AA7051 alloy in 0.01M HCl at different concentration of inhibitor.

Inhibitor conc. (g.L-1)

Ea

(kJ. mol-1)

 

(kJ. mol-1)

 

(J.mol-1K-1.)

0.0

32.911

30.317

-114.694

0.1

9.585

6.991

-195.147

0.2

9.572

9.988

-188.217

0.3

9.913

7.319

-200.177

0.4

18.946

16.352

-172.113

0.5

17.246

14.652

-178.713

 

4. CONCLUSION:

1.   The aqueous extract of milk thistle act as good corrosion inhibitor for AA7051 in 0.01M hydrochloric acid solution.

2.   The mechanism of inhibition shows mixed type inhibitor with the ability to inhibit the acid corrosion at high temperature.

3.   Adsorption of inhibitor components form a monolayer on the surface of AA7051 and prevent the surface from acid degradation.

4.   The corrosion rate in free acid solution increases noticeably with temperature. In inhibited solution, On the other hand, the corrosion inhibition efficiency increases with temperature.

 

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Received on 16.11.2020           Modified on 29.01.2021

Accepted on 10.03.2021         © RJPT All right reserved

Research J. Pharm. and Tech. 2021; 14(9):4977-4982.

DOI: 10.52711/0974-360X.2021.00866