Formulation Development of Immediate Release Solid Dispersion Tablets of Lovastatin with Enhanced Dissolution
Amaresh Chandra Sahoo1*, Sunil Kumar Kanungo2, Subas Chandra Dinda3, Sujit Dash4, Suchismita Pani5
1School of Pharmaceutical Education and Research, Behampur University, Berhampur, Ganjam, Odisha, India
2,4Institute of Pharmacy and Technology, Salipur, Cuttack, Odisha, India
3College of Health Sciences, Mekelle University, Mekelle, Ethiopia.
5Jeypore College of Pharmacy, Jeypore, Odisha
*Corresponding Author E-mail: amareshchandrasahoo@gmail.com
ABSTRACT:
The objectives and purpose of the present research work are to improve the solubility and dissolution rate of lovastatin. Solid dispersions of lovastatin were prepared by fusion method by using two selected hydrophilic meltable carriers vis-a-vis gelucire 44/14 and polyethyleneglycol (PEG6000). Neucilin US2 was used as an adsorbent, flow and compressibility promoter and booster. Solid dispersions were evaluated for solubility, phase solubility, flowability, compressibility, Fourier transform infrared spectra (FT-IR), differential scanning calorimetry (DSC) and in-vitro dissolution. Solubility studies showed 8 and 15 fold maximization in solubility for PEG6000 and gelucire 44/14 based solid dispersions respectively. The Gibbs free energy ΔGtr° values were negative for both the carriers indicating spontaneous nature of solubilization. FT-IR and DSC spectra demontrated that drug and carriers are compatible with each other. In-vitro dissolution studies demontrated that gelucirre 44/14 based solid dispersion dissolved more than 95% of lovastatin within 30 min. Solid dispersion exhibiting highest solubility and dissolution rate was compressed and formulated into immediate release (IR) tablets incorporating crosscaramellose sodium as superdisintegrant. In vitro dissolution studies for solid dispersion based immediate release tablet, exhibited more than 90% drug dissolution in 30 min(F28). The adsorbent, Neucilin US2 reduced stickiness, imparted good flow and compressibility to solid dispersions. Among the two carriers, gelucire 44/14 demonstrated better solubility and dissolution enhancement potential for lovastatin.
KEYWORDS: Phase solubility, gelucire44/14, PEG6000 and neucillin US2.
INTRODUCTION:
The release mechanism of drug from variety of solid dispersions depends upon the physical properties of carriers as well as drug substance and preparation method used. There are number of carriers used in the preparation of solid dispersion like acids, sugars, polymeric materials, surfactants2.
Lovastatin is an antihyperlipidimic drug, which inhibits the production of cholesterol in the liver. It is an inactive lactone, and hydrolyzed to the corresponding β-hydroxy acid form, which are a principal metabolite and an inhibitor of 3-hydroxy-3-methylglutaryl-Coenzyme A (HMG-CoA) reductase. Chemically identified as [1S-[1a(R*), 3a, 7b; 8b(2S*, 4S*), 8ab]] -1,2,3,7,8,8a- hexahydro-3, 7-dimethyl-8 -[2- (tetrahydro-4 -hydroxy-6-oxo-2H-pyran-2-ylethyl]-1-naphthalenyl 2-methylbutanoate3. It is also given prophylactically for both primary and secondary prevention of ischemic heart diseases. It is a highly lipophilic drug (log P = 4.3) and it exhibeted poor oral F (less than 5%) because of its poor solubility4. It meets with and undergoes appreciable first-pass metabolism; hepatic extraction leads to low and variable availability of the drug to the general circulation. The very poor aqueous solubility of Lovastatin give rise to problems in the design of formulation and this led to variable oral bioavailability. Based on the above physicochemical properties, lovastatin was selected as a drug candidate for improving its solubility and bioavailability by increasing the dissolution rates. Lipid carriers such as polyglycolized glycerides (Gelucire 44/14) and PEG 6000 have been used for the preparation of solid dispersion5 to improve the solubility of lovastatin. The solid dispersion exhibiting highest solubility and dissolution rate will be formulated into an immediate release tablet by direct compression method using cross caramellose sodium as superdisintegrant.
MATERIALS AND METHODS:
Materials:
Lovastatin was obtained as a gratis sample from M/S yarrow chem, Mumbai. Gelucire 44/14 was a gift sample from Gattefosse India Ltd, Mumbai. PEG 6000 were procured from yarrow chem, Mumbai. Neusilin US2 was obtained as gift sample from Gangwal Chemicals, Mumbai. All other chemicals and reagents used were of analytical grade.
Methods:
Phase solubility Study:
Phase solubility studies were carried through as per method illustrated by Higuchi et al6. An excess amount of powdered lovastatin was arranged in a screw-cap glass vial containing 20 mL of distilled water in various concentrations (0, 2, 4, 6, 8 and 10% w/v) of gelucire 44/14 and PEG 6000 (0, 2, 4, 6, 8 and 10% w/v) (Table 1). The samples were shaken at 37±0.5°C for 72h on a Remi mini rotary shaker-12R-DX. After 72h of quavering, the samples were filtered through a 0.45μm membrane filter (Auroco, Thailand). The filtrate was diluted appropriately and interpreted in an UV-Vis spectrophotometer UV-1800 (Shimadzu, Japan) at 238 nm.
The value of the apparent stability constant,
for lovastatin-gelucire 44/14 and lovastatin-PEG6000
combinations was computed from the phase-solubility profiles, as described by
Ks = Slope/Intercept (1 – Slope) (1)
The
Gibb’s free energy of transfer (
) of lovastatin from distilled water to solutions of
carrier was calculated by using formula:
(2)
Where S0/Ssis the ratio of the molar solubility of lovastatin in distilled water of gelucire 44/14 and PEG 6000 to that in the same medium. The phase solubility diagrams are shown in Figure 1.
FT-IR spectroscopy study:
Lovastatin-carriers (1:1) interactions were evaluated by FT-IR spectroscopy (IR-Affinity-1, Shimadzu, Japan). FT-IR spectra of pure drug lovastatin and its 1:1 physical mixture with gelucire 44/14 and PEG 6000 were inscribed on IR using KBr discs. The instrument was operated under dry air purge and the scans were congregated at a scanning speed of 2 mm/sec with resolution of 4 cm-1 over the region 4000-400 cm-1. The FT-IR spectra are shown in Figure 2.
Differential scanning calorimetry (DSC) study:
The DSC computation were performed on a DSC with thermal analyzer (DSC-60, Shimadzu, Japan). All the exactly weighed samples (about 2 mg) were placed in sealed aluminum pans before heating under nitrogen flow (20 mL/min) at a scanning rate of 10°C/min from 25 to 175°C. An empty aluminum pan was used as reference. DSC computations were carried through for lovastatin and its 1:1 physical mixture with gelucire 44/14 and PEG6000 to study drug carrier interaction. The results are shown in Figure 3.
Formulation:
Preparation of physical mixture of lovastatin:
The drug and the carriers (PEG6000, gelucire 44/14 and neucilin US2) were weighed appropriately to the specified drug: carrier ratio (Table 2). The physical mixtures were contrived by geometrical mixing of the drug and carrier in a mortar using a stainless steel spatula. Solid mass was pulverized and passed through sieve no: 40 to get uniform sized particles. Batch size of each formulation was 50g.
Preparation of solid dispersions of lovastatin by fusion method:
Solid dispersions were formulated by fusion method7,8. Lovastatin was combining to the melt of gelucire 44/14 and PEG6000 separately controlled at a temperature of 50oC to obtain a clear molten mixture. The molten mixture was then supplement drop-wise to neucilin US2 with continued mixing. The solid dispersions were avowed to cool to room temperature by air-cooling followed by sieving through mesh 40. The contents and composition of solid dispersions are shown in Table 3. Batch size of each formulation was 50g.
Characterization of Formulations:
Percentage Yield:
Percentage factual yield was calculated to know about percent yield or efficiency of any method, thus it helps in excerpt of appropriate method of production. Physical mixtures, solid dispersions of fusion method were collected and weighed to determine practical yield (PY). The results are shown in table 4.
Drug Content:
The prepared solid dispersions are tested for drug content uniformity9. An amount equivalent to 10mg of lovastatin for each formulation was calculated, weighed and blended in phosphate buffer pH 6.8, sonicated for 10 min, filtered, diluted with same solvent and analyzed for drug content. The results are conferred in table4.
Solubility measurement:
Solubility of lovastatin, physical mixtures and its solid dispersions was determined by using flask shaker method. An excess amount of Lovastatin, and its different dispersions were introduced separately into the bottles with 25ml capacity, each containing 20ml of deionized water (pH 7.0+ 0.1)10 with uninterrupted shaking on a Remi mini rotary shaker-12R-DX at 25 ± 0.5°C for 24h to achieve equilibrium. The filtered solutions were appropriately diluted and analyzed spectrophotometrically. The results are shown in Table 4.
Flowability and compressibility measurement:
Lovastatin, physical mixtures and solid dispersions were characterized for flow and compressibility by measuring Compressibility index (%), Hausner’s ratio (H.R) and angle of repose (Ɵ)11. The results are shown in Table 5.
The Hausner’s ratio is a number that is correlated to the flowability of powder. The Hausner’s ratio is determined by following formula.
Tapped Density
Hausner’ s Ratio = ----------------------- (3)
Bulk Density
Compressibility index (CI) was determined according to the formula
(Tapped Density – Bulk Density)
C.I = --------------------------------------------- × 100 (4)
Tapped Density
Angle of repose was determined by avowing the solid dispersions to flow through a funnel (with a 10 mm orifice diameter) and measuring the angle between the horizontal and the slope of the heap of solid dispersions. The radius (r) and height (H) of the pile were measured. Then the angle of repose (θ) was calculated using following formula.
(5)
In-vitro dissolution test:
The release of lovastatin from gelucire 44/14 and PEG6000 based physical mixtures and solid dispersions were determined using USP paddle type Dissolution Tester at 50 rpm. Dissolution was investigated using 900 mL of simulated intestinal fluid (SIF) without enzyme. The temperature was kept and maintained at 37±0.2°C. Samples each containing 5 mL were withdrawn at 10, 20, 30, 40, 50, 60 and 90min intervals, filtered through a Whatman filter of 0.45μm and replaced with an equal amount of fresh dissolution medium to maintain sink condition. Samples were then appropriately and suitably diluted and analyzed spectrophotometrically at 238 nm. The dissolution studies were conducted in triplicate. The results are shown in Figure 4. The dissolution profiles were investigated and evaluated for amount of drug released in initial 30 min (Q30 min) and T50 i.e. time taken for dissolution of 50% of lovastatin.
Dissolution Efficiency:
The percent dissolution efficiency (% DE) was figured out and computed to compare the relative performance of various formulations. The % DE of a pharmaceutical dosage form is defined as the area under the dissolution curve up to a certain time, t, expressed as a percentage of the area of the rectangle described by 100% dissolution at the same time12.The % DEcan be calculated from the following equation
(6)
Where, Y is the percent drug dissolved at time t.
Mean Dissolution Time:
To understand the extent of lovastatin dissolution rate enhancement from its formulations, the dissolution computed data were used to calculate the mean dissolution time (MDT)13. The MDT can be calculated by using following equation.
(7)
Where, i the dissolution sample number, n is the number of dissolution sampling times, T mid is the midpoint between times Ti and Ti−1, and ΔM is the amount of lovastatin dissolved between times Ti and Ti−1.
Hixson Crowell Cube root law:
Finally Hixson and Crowell’s cubic root law of dissolution was practiced and applied to evaluate the effect of change in surface area on dissolution rate of all the formulations. The dissolution data of lovastatin were analyzed as per Hixson-Crowell's cube root equation. Hixson-Crowell introduced the concept of altering and changing surface area during dissolution and derived the “cube-root law” to nullify the effect of changing surface area and to straighten and linear the dissolution curves. Hixson-Crowell's cube root law is given by the following equation.
(8)
Where
is initial mass and
is the mass remained at time 't’,
is Hixson Crowell cube root constant. All the above
mentioned dissolution related parameters like Q30, T50, DE30,
MDT and Hixson Crowell cube root constant are summarized in table 6.
Preparation of Lovastatin Immediate Release (IR) Tablet:
The solid dispersion demonstrates highest solubility and dissolution rate was comixed with super disintegrate cross caramellose sodium and lactose. The formulation was then compressed on a 16- station single rotary tableting press (Type – CMD3 – 16. Cadmach Machinery Pvt. Ltd., Ahamadabad) using an 8-mm standard flat punch by direct compression technique14to produce lovastatin IR tablets containing equivalent of 20 mg of lovastatin (SD) product. The composition is shown in Table 7. Prepared tablets were evaluated for hardness, friability (Roche Friabilator), weight variation, and drug content. In vitro dissolution study etc.
Quality Control tests for Lovastatin IR tablets.:
The prepared tablets were subjected to standard quality control tests. Weight variation was determined by weighing 20 tablets individually, the average weight was calculated and the percentage variation of each tablet was resolute. Hardness was resolute by testing 6 tablets from each formulation using a Electrolab digital portable hardness tester EH-01 (Electrolab, India) and the average applied pressure (kg/cm2) required to crush each tablet was determined. Friability was resolute by firstly weighing 10 tablets then placing them in a friability tester EF-2W (Electrolab, India). Ten preweighed tablets were rotated at 25 rpm for 4 minutes. The tablets were then reweighed after removal of fines (using no. 60 mesh screen), and the percentage of friability was computed and calculated.15. The disintegration time for the tablets was determined in 900 mL of distilled water using a programmable tablet disintegration tester ED-2L (Electrolab, India). The results of QC test are shown in Table 8.
In-vitro dissolution test for Lovastatin immediate release (IR) tablets:
The deliverance of lovastatin from gelucire 44/14 based IR tablets was resolute adopting USP paddle type Dissolution Tester at 50 rpm. Dissolution was investigated using 900 mL of simulated and imitated intestinal fluid (SIF) without enzyme. The temperature was maintained at 37 ± 0.2°C. Tests each containing 5 mL were pulled back at 10, 20, 30, 40, 50, 60 and 90 min interims, separated through a Whatman channel of 0.45 μm and supplanted with an equivalent measure of fresh dissolution to keep up sink condition. Samples were then suitably diluted and analyzed spectrophotometrically at 238 nm. The dissolution studies were conducted in triplicate. The dissolution data and profile are shown in figure 5. The dissolution profiles were evaluated for amount of drug released in initial 30 min (Q30 min) and time taken to release 50% of the drug (T50). Other parameters like dissolution efficiency, Hixson Crowell cube root correlation and mean dissolution time were also evaluated (Table 9).
RESULTS AND DISCUSSION:
Phase solubility Study:
The solubility of lovastatin in water at 25°C is 0.84 mg/mL therefore it can be considered as a poorly water soluble drug. The phase solubility data for lovastatin in both the carriers PEG6000 and gelucire 44/14 are presented in table 1. From this table, it can be seen that the evident solubility of lovastatin increased with increment in the concentration of carriers. At the highest carrier concentration (10 % w/v), the solubility increased approximately 3-fold and 6fold for PEG6000 and gelucire 44/14 respectively at 25°C. A sign of the procedure of transfer of lovastatin from pure water to aqueous solution of carriers was acquired from the estimations of Gibbs free vitality change16. The obtained values of ∆Gtr°are shown in table 1. The ∆Gtr° values show whether the reaction condition is favorable or unfavorable for drug solubilization in the aqueous carrier solution. Negative ∆Gtr°values indicate favorable conditions. ∆Gtr° values were all negative for both the carriers PEG6000 and gelucire 44/14 at various concentrations, indicating the spontaneous nature of lovastatin solubilization, and decreased with an increase in carrier concentration, demonstrating that the reaction became more favorable as the concentration of carrier increased. These values also indicated that the extent of improvement in solubility was more with gelucire 44/14 as compared with PEG6000. The phase solubility plot for both the carriers showed AL type solubility curve, signify that complex is formed between drug and carriers (Figure 1).
Table1.Effect of Concentration of carriers (PEG6000 and Gelucire 44/14) on Gibbs free energy
|
Concentration of carrier (% w/v) |
Solubility (mg/mL) |
∆Gtr°(J/mol)* |
||
|
PEG 6000 |
Gelucire 44/14 |
PEG 6000 |
Gelucire 44/14 |
|
|
0 |
0.81 |
0.88 |
0 |
0 |
|
2 |
0.95 |
1.8 |
-1.102 |
- 3.624 |
|
4 |
1.6 |
2.1 |
-1.598 |
-4.129 |
|
6 |
2.1 |
3.4 |
-2.372 |
-6.313 |
|
8 |
2.5 |
3.9 |
-2.831 |
-8.631 |
|
10 |
2.8 |
4.7 |
-3.112 |
-11.223 |
Figure 1. Phase solubility of Lovastatin in PEG6000 (1A) and Gelucire 44/14 (1B)
Figure 2. FT-IR spectra of Lovastatin (2A) and its physical mixtures (1:1) with PEG6000 (2B) and Gelucire 44/14 (2C).
Fourier Transform Infrared (FT-IR) Spectroscopy:
The Characteristic FT-IR peaks of Lovastatin appeared at 3539.70 cm–1 (alcohol O-H stretching), 3015.16 cm–1 (olefinic C-H stretching), 2965.02 cm–1 (methyl C-H asymmetric stretching), 2863.77 cm–1 (methylene C-H asymmetric stretching), 1699.94 cm–1 (ester carbonyl stretch), 1262.18 cm–1 (lactone C-O-C asymmetric bend), 1220.72 cm–1 (ester C-O-C asymmetric bend), 1075.12 cm–1 (lactone C-C symmetric bend), 1013.41 cm–1 (ester C-O-C symmetric bend), 969.06 cm–1 (alcohol C-OH stretch) and 870.70 cm–1 (trisubstituted olefinic C-H). All the above peaks were also observed for the physical mixture of lovastatin with PEG6000 (1:1) and lovastatin with gelucire 44/14 (1:1). Hence there was no interaction between lovastatin and carriers used in the study. The results are shown in figure 2.
Differential Scanning Calorimetry:
DSC empowers the quantitative recognigtion of all processes in which energy is required or produced (i.e., endothermic or exothermic phase transformations). The thermal behavior of lovastatin and its physical blend with PEG6000 and gelucire 44/14 was analysed by DSC. The DSC thermogram of pure lovastatin is shown in figure 3A. The lovastatin exhibited a sharp melting peak at 169 0C which uncovered that it is a pure and crystalline drug substance. The DSC thermograms of physical mixture with both the carriers are shown in figure 3B and 3C. Physical mixtures exhibited a broader peak corresponding to the combination of the carrier no peak was present associated to the melting or liquefying of the drug. We can hypothesise that during the scanning of the temperature the solid drug (when present) dissolves into the molten carrier starting from the melting of the carrier (around 450C) and is no more present in its undissolved form inside the systems, when the melting temperature of lovastatin is reached.17 Hence there is no interaction between the carriers and lovastatin used in the present research.
In order to achieve improvement in solubility and dissolution rate physical mixtures and solid dispersions were readied and prepared utilizing PEG6000 and gelucire 44/14 in various drugs to carrier ratios such as 1:1. 1:3, 1:5 and 1:7. The composition of physical mixtures and solid dispersions by fusion method are shown in Table 2 and 3 respectively.
Figure 3: DSC thermograms of Lovastatin (3A) and its physical mixtures (1:1) with PEG6000 (3B) and Gelucire 44/14 (3C).
Table 2. Composition of physical mixtures of Lovastatin
|
Formulation Code |
Lovastatin |
PEG 6000 |
Gelucire 44/14 |
|
F1 |
1 |
1 |
- |
|
F2 |
1 |
3 |
- |
|
F3 |
1 |
5 |
- |
|
F4 |
1 |
7 |
- |
|
F5 |
1 |
- |
1 |
|
F6 |
1 |
- |
3 |
|
F7 |
1 |
- |
5 |
|
F8 |
1 |
- |
7 |
Table 3. Composition of solid dispersions of Lovastatin by fusion method
|
Formulation Code |
Lovastatin |
PEG 6000 |
Gelucire 44/14 |
Neusilin US2 |
|
F9 |
1 |
1 |
- |
0.5 |
|
F10 |
1 |
3 |
- |
1.5 |
|
F11 |
1 |
5 |
- |
2.5 |
|
F12 |
1 |
7 |
- |
3.5 |
|
F13 |
1 |
- |
1 |
0.5 |
|
F14 |
1 |
- |
3 |
1.5 |
|
F15 |
1 |
- |
5 |
2.5 |
|
F16 |
1 |
- |
7 |
3.5 |
Practical Yield and Drug Content:
The practical yield and drug content of physical mixtures and solid dispersions by fusion method are shown in table 4. It was noticed that more than 99% practical yield observed for physical mixtures whereas more than 93% practical yield was observed for solid dispersions prepared by fusion method. Drug content was high for all the formulation demonstating uniform blending and mixing of drug with carriers.
Solubility Study:
Solubility of pure drug lovastatin, physical mixtures, and its solid dispersions with various carriers were determined and presented in table 4. From the solubility study, we can gather the inference that physical mixtures with both the carriers did not demonstrate any significant change or improvement in solubility. As the proportion of hydrophilic carrier increased solubility of lovastatin also increased in solid dispersions. In case of solid dispersions with PEG6000 and gelucire 44/ improvement in solubility were 8 and 15 times respectively with the highest ratio of drug to carrier (1:7). The improved solubility of lovastatin in solid dispersions can be clarified by the enhanced wettability of the lovastatin particles in aqueous solution from both the carriers18. Improvement in solubility was more significant with gelucire 44/14 compared to PEG 6000. This might be credited to higher extent of wettability.
Table 4. Practical yield, Drug Content and solubility of physical mixtures and solid dispersions
|
Formulations |
Practical Yield (%)* |
Drug Content (%)* |
Solubility* (µg/mL) |
|
Lovastatin |
- |
- |
810 ± 4 |
|
F1 |
99.1 ± 2.2 |
98.5 ± 1.3 |
820 ± 7 |
|
F2 |
99.5 ± 1.5 |
99.2 ± 0.8 |
834 ± 3 |
|
F3 |
99.7 ± 1.3 |
97.2 ± 1.2 |
840 ± 4 |
|
F4 |
99.2 ± 2.3 |
97.1 ± 2.3 |
835 ± 2 |
|
F5 |
99.4 ± 2.1 |
97.3 ± 1.3 |
834 ± 3 |
|
F6 |
99.5 ± 1.3 |
98.1 ± 0.5 |
841 ± 2 |
|
F7 |
99.3 ± 2.1 |
97.3 ± 2.1 |
842 ± 3 |
|
F8 |
99.2 ± 1.5 |
98.9 ± 1.2 |
841 ± 3 |
|
F9 |
93.4 ± 1.9 |
98.2 ± 0.8 |
1608 ± 15 |
|
F10 |
94.4 ± 2.5 |
99.7 ± 0.5 |
2406 ± 13 |
|
F11 |
95.5 ± 2.1 |
98.8 ± 1.3 |
4907 ± 14 |
|
F12 |
94.5 ± 2.5 |
97.7 ± 2.1 |
5842 ± 13 |
|
F13 |
96.4 ± 1.2 |
98.6 ± 1.4 |
3569 ± 14 |
|
F14 |
95.5 ± 1.8 |
97.5 ± 0.9 |
7351 ± 16 |
|
F15 |
94.6 ± 3.2 |
984 ± 1.7 |
9405 ± 18 |
|
F16 |
95.5 ± 1.5 |
99.5 ± 1.2 |
11768 ± 12 |
*Mean ± SD, n = 6,
Flowability and compressibility:
The values of angle of repose, Carr’s index (C.I) and Hausner’s ratio (H.R) for drug powder lovastatin reveals that it is a poorly flowable drug. All the physical mixtures and solid dispersions showed significant enhancement in flowability and compressibility suggesting their appropriateness for tablet formulation. Some trial soild dispersions prepared without neusilin US2 showed stickiness (fusion method). Addition of Neusilin US2 (50% of the quantity of carriers) in those formulations was observed to be ideal and optimal for converting the waxy dispersion into flowable powder. These powder formulations could be prepared into a tablet. This was credited to the high oil adsorption capacity and high specific surface area of neusilin US219. The flowability and compressibility data are shown in table 5.
Table 5. Micromeritic properties of lovastatin and its physical mixtures and solid dispersions
|
Formulations |
Angle of Repose (0)* |
Compressibility Index (%)* |
Hausner’s ratio* |
|
Lovastatin |
41 ± 3 |
31 ± 1.5 |
1.45 ± 0.4 |
|
F1 |
38 ± 3 |
28 ± 2 |
1.3 ± 0.3 |
|
F2 |
37 ± 2 |
28 ± 1 |
1.42 ±0.3 |
|
F3 |
35 ± 3 |
27 ± 1 |
1.32 ±0.3 |
|
F4 |
34 ± 4 |
29 ± 3 |
1.39 ±0.2 |
|
F5 |
34 ± 2 |
28 ± 2 |
1.42 ± 0.1 |
|
F6 |
33 ± 3 |
28 ± 1 |
1.43 ±0.1 |
|
F7 |
34 ± 1 |
29 ± 2 |
1.44 ±0.8 |
|
F8 |
32 ± 3 |
28 ± 2 |
1.41 ±0.5 |
|
F9 |
24 ± 2 |
18 ± 3 |
1.23 ±0.4 |
|
F10 |
25 ± 2 |
19 ± 2 |
1.25 ±0.3 |
|
F11 |
26 ± 3 |
17 ± 2 |
1.25 ±0.2 |
|
F12 |
26 ± 2 |
18 ± 1 |
1.24 ±0.1 |
|
F13 |
24 ± 3 |
16 ± 2 |
1.22 ± 0.3 |
|
F14 |
23 ± 2 |
19 ± 3 |
1.24 ±0.4 |
|
F15 |
24 ± 1 |
19 ± 2 |
1.23 ±0.5 |
|
F16 |
23 ± 2 |
19 ± 1 |
1.24 ±0.4 |
*Mean ± SD, n = 6
In-vitro Dissolution studies:
The dissolution profile of lovastatin, physical mixtures and its solid dispersion with PEG6000 and gelucire 44/14 are shown in figure 4. In vitro dissolution studies for the pure drug lovastatin showed nearly 10% drug dissolution within 90 min. This can be attributed to its poor solubility.
Figure 4. Dissolution Profile of Physical mixtures of Lovastatin with PEG6000 (4A), gelucire 44/14 (4B) and Dissolution profile of solid dispersion of lovastatin with PEG6000 (4C) and gelucire 44/14 (4D)
Physical Mixture:
The physical mixtures of lovastatin prepared with both the carriers did not show any noteworthy change or improvement in dissolution rate. This suggests that simple addition hydrophilic carriers like PEG6000 and Gelucire 44/14 in the formulation does not enhance the dissolution of the drug (figure 4A and 4B).
Fusion Method:
In case of PEG6000 based solid dispersions (F9-F12) improvement in dissolution rate was observed with increase in the ratio of carrier (Figure 4C). This can be credited to the uniform and homogenous distribution of lovastatin in the PEG6000 crust in a highly dispersed state as a result of melt in procedure. Complete homogenous inclusion of the lovastatin particles in the carrier matrix was accomplished and achieved by incorporating the drug in the melted PEG-6000 with delicate blending and mixing. Thus, when a binary system comes in contact with an aqueous dissolution medium, the hydrophilic carrier dissolves and results in precipitation of the embedded drug into fine particles, which increase the available dissolution surface20. In case of formulation F9 around 13% of drug dissolved within 30 min of dissolution study but as the proportion of PEG6000 increased from 1:1 to 1:7 i.e. F12, the drug dissolved in 30 min was 50%. The dissolution data and profile of gelucire 44/14 based solid dispersions (F13-F16) are shown in figure 4D. It was observed that as the proportion of carrier increased dissolution rate increased. This can be ascribed to the absence of crystalline structure, surfactant properties and enhanced wettability of the drug particles in the form of dispersion14. Gelucire 44/14 has an HLB value of 14 and is required to solubilize the hydrophobic lovastatin in solid state. Both solid dispersion formulations F15 and F16 exhibited more than 90% drug dissolution within 30 min. However keeping in view minimum amount of carrier, formulation F15 was selected for further formulation into tablets.
The dissolution related parmeters like Q30, T50, % DE30, and MDT are presented in table 6. Pure drug and all the physical mixtures could not dissolve even 35% of lovastatin during 90 min of dissolution study. Formulation F16 showed the lowest time of 17 min to dissolve 50% of drug. The dissolution effectiveness of lovastatin was very low i.e. 9.45%. Nearly 10 times improvement in DE30 observed for formulation F15 and F16. Lower the mean dissolution time better is the dissolution rate of a formulation. The MDT for pure drug lovastatin and physical mixtures was very high i.e. in the range of 28 to 34 min. In case of gelucire 44/14 based solid dispersion, lower MDT values of 19 and 18 min were observed for F15 and F16 respectively. These two formulations showed minimum MDT values. The correlation coefficient for Hixson crowell cube root equation was low for pure drug lovastatin and physical mixtures whereas a higher correlation was observed for solid dispersions irrespective of the carrier. This proposes that that there was a noteworthy and significant change in surface area of solid dispersions with time of dissolution study. Both F15 and F16 showed nearly similar dissolution but keeping in view minimum amount of carrier, formulation F15 was selected for further formulation into tablets.
Table 6. Dissolution related parameters for Lovastatin and its solid dispersions
|
Formulations |
Q30 |
T50 (min) |
% DE30 |
MDT (min) |
Hixson crowell cube root constant (r2) |
|
Lovastatin |
9.45 |
* |
9.1 |
33.18 |
0.876 |
|
F1 |
9.71 |
* |
9.3 |
32.12 |
0.912 |
|
F2 |
10.18 |
* |
9.45 |
30.71 |
0.923 |
|
F3 |
17.49 |
* |
15.23 |
29.37 |
0.924 |
|
F4 |
10.32 |
* |
9.43 |
28.23 |
0.935 |
|
F5 |
10.1 |
* |
9.5 |
31.32 |
0.916 |
|
F6 |
12.17 |
* |
11.21 |
30.65 |
0.941 |
|
F7 |
17.45 |
* |
15.46 |
29.29 |
0.945 |
|
F8 |
19.2 |
* |
17.54 |
28.81 |
0.951 |
|
F9 |
13.11 |
* |
11.32 |
30.12 |
0.976 |
|
F10 |
24.47 |
* |
20.61 |
27.16 |
0.982 |
|
F11 |
45.62 |
40 |
44.97 |
25.51 |
0.992 |
|
F12 |
50.38 |
30 |
48.16 |
24.90 |
0.997 |
|
F13 |
46.62 |
40 |
43.23 |
24.54 |
0.913 |
|
F14 |
55.38 |
30 |
51.72 |
23.79 |
0.926 |
|
F15 |
98.34 |
18 |
95.38 |
19.67 |
0.998 |
|
F16 |
99.62 |
17 |
96.21 |
18.76 |
0.996 |
*50 % of drug was not dissolved within 1 h of dissolution study; % DE30 is thepercent dissolution efficiency at 30 min, Q30 Percent of drug dissolved in 30 min.
Preparation of Tablets:
The solid dispersions prepared with different carriers such as PEG6000 and gelucire 44/14 were screened for further formulation into a tablet. In case of gelucire 44/14 based solid dispersions, most astounding dissolution was noticed. As both formulation F15 and F16 exhibited more than 90 % of drug dissolution within 30 min, solid dispersion formulation F15 was selected for further formulation into tablet keeping in view the minimum quantity of carrier. Tablet formulations were prepared with different concentrations of superdisintegrant i.e. cross caramellose sodium. One formulation was compressed without superdisintegrant (F17). Cross caramellose sodium was added as a superdisintegrant in different percentages 1, 2 and 3% of total tablet weight (F18-F20). The composition of tablet is shown in table 7.
Table 7. Composition of Lovastatin Tablets
|
Formulations |
Solid dispersion (F15) |
Cross caramellose sodium |
Lactose Monohydrate |
TOTAL |
||
|
Lovastatin |
Gelucire 44/14 |
Neusilin US2 |
||||
|
F17 |
20 |
100 |
50 |
0 |
30 |
200 mg |
|
F18 |
20 |
100 |
50 |
2 |
28 |
200 mg |
|
F19 |
20 |
100 |
50 |
4 |
26 |
200 mg |
|
F20 |
20 |
100 |
50 |
6 |
24 |
200 mg |
Quality Control Tests for Tablets:
Drug content values (97-100 %) guaranteed uniform blending and mixing of lovastatin, gelucire 44/14, neusilin US2, cross caramellose sodium and lactose. Hardness of the tablets was in the range of 5.1 to 5.7 kg/cm2. This revealed that the required compressibility was imparted by neusilin US2. Gelucire 44/14 was a waxy material; tend to stick to the punches during compression. This problem was also solved by mixing with porous carrier neusilin US2. Friability values were in the range of 0.23 and 0.83 %, which ensured no loss of material from the surface or edge of mini tablets. This may be hold responsible to the waxy nature of carriers. All the formulations passed weight variation test which was an indication of good and acceptable flowability. Formulation F17 showed a longer disintegration time of 32 min which can be attributed to absence of disintegrant. As the proportion of cross caramellose sodium increased (F18 to F20), the disintegration time of tablets decreased from 20 to 2.4 min. This was due to higher swelling and hydration capacity of cross caramellose sodium. The results of evaluation tests are summarized in Table 8.
Table 8. Quality Control Tests of Lovastatin tablets
|
Formulation code |
Hardness (Kg/cm2)* |
D.T. (min)* |
Friability (%)* |
Weight Variation |
Drug Content (%)* |
|
F17 |
5.1 ± 0.31 |
32 ± 2 |
0.67 |
PASS |
99.9 ± 1.6 |
|
F18 |
5.3 ± 0.16 |
20 ± 1 |
0.23 |
PASS |
98.4 ± 2.2 |
|
F19 |
5.2 ± 0.29 |
12 ± 0. 6 |
0.65 |
PASS |
99.7 ± 3.1 |
|
F20 |
5.7 ± 0.52 |
2.4 ± 0.2 |
0.87 |
PASS |
97.5 ± 1.2 |
* Mean ± SD, n=6
In Vitro Dissolution for Lovastatin Tablets:
The dissolution profile of tablets is shown in figure 5. Solid dispersion (F15) demontrated an excellent dissolution rate of more than 90% in 30 min. But when the same formulation was compressed into a tablet (F17) a significant decrease in dissolution rate was observed due to slower disintegration of tablets of 32 min. This led to reduced surface area to dissolution medium. The dissolution rate decreased from 90 to 30 % at 30 min. As the proportion of crosscaramellose sodium increased (F18-F20), the dissolution rate also increased. Tablet formulation (F20) demontrated more than 90% dissolution at 30 min. Tablet formulation F20 showed similar dissolution profile as that of optimized solid dispersion F15. Henceforth tablets were subjected to assessment of dissolution related parameters.
The dissolution efficiency (DE30), percent drug dissolved in 30 min (Q30) and time at which 50% of drug dissolved (T50) were determined for optimized solid dispersion (F15) and tablets (F17 to F20). The computed values for each formulation is presented in Table 9. Tablet Formulation F15 showed very high dissolution efficiency (98%) however when the same formulation was compressed into a tablet (F17), the dissolution efficiency decreased to 29.5. Addition of crosscaramellose sodium as superdisintegrant, increased dissolution efficiency of tablet formulations. The DE30 increased from 37 to 96 % at 30 min with increase in the percentage of crosscaramellose sodium from 1 to 3%. Q30 values for formulation F20 showed more than 10 fold increase in dissolution rate compared to pure drug lovastatin. Similarly T50 values for pure drug lovastatin could not be determined as 50% of drug was not dissolved in 90 min of dissolution study. Lowest time of T50 was observed for F20 i.e. 17 min indicating higher dissolution potential of gelucire 44/14 based tablet. Correlation coefficient for Hixson Crowell’s equation was higher for solid dispersion (F15), F19 and F20 formulations suggesting that the rate of dissolution increased with increase in surface area. Henceforth the tablet formulation F20 was selected as the best formulation keeping in view the minimum amount of superdisintegrant used.
Table 9. Dissolution related parameters for Lovastatin tablets
|
Formulations |
Q30 |
T50 (min) |
% DE30 |
MDT (min) |
Hixson Crowell cube root constant (r2) |
|
Lovastatin |
9.45 |
* |
9.1 |
33.18 |
0.876 |
|
F15 |
98.34 |
18 |
95.38 |
19.67 |
0.998 |
|
F17 |
30 |
60 |
29.5 |
25.5 |
0.934 |
|
F18 |
39 |
49 |
37.5 |
23.5 |
0.956 |
|
F19 |
65 |
21 |
63.7 |
22.4 |
0.987 |
|
F20 |
97 |
17 |
96.3 |
19.12 |
0.992
|
Figure 5. Dissolution Profile of Lovastatin Immediate release Tablets
CONCLUSION:
Henceforth from the above research work, it may be concluded that gelucire 44/14 and PEG 6000 can be used to enhance and improve the dissolution of a poorly water soluble drug lovastatin. Gelucire 44/14 and PEG 6000 played a significant and convincing role in enhancement of drug solubility and dissolution. The surface adsorbent, neucilin US2 can be used to impart good flow and compressibility to solid dispersions. Presence of crosscaramellose sodium as superdisintegrant also bequeath significantly in dissolution enhancement of drug. Among the three carriers, gelucire 44/14 exhibited better solubility and dissolution enhancement potential.
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Received on 17.03.2018 Modified on 10.05.2018
Accepted on 21.06.2018 © RJPT All right reserved
Research J. Pharm. and Tech. 2019; 12(10):4963-4972.
DOI: 10.5958/0974-360X.2019.00861.8