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            0974-360X (Online)

                          

RESEARCH ARTICLE

 

Formulation and in vitro evaluation of once-daily methyldopa sustained release matrix tablets

 

Ruba Ismail*, Tamim Hammad and Faten Madani

Pharmaceutics and Pharmaceutical Technology Department, Faculty of Pharmacy, Tishreen University, Lattakia, Syrian Arabic Republic.

*Corresponding Author E-mail: losklarita2@hotmail.com

 

ABSTRACT:

Methyldopa, an anti-hypertensive drug having a half life of less than 2 hours, and given with a dose of 250 mg 3-4 times daily.

Objective: The present study was for objective of developing a sustained release (SR) matrix tablets of methyldopa using hydroxypropyl methylcellulose(HPMC) as release controlling factor, and to study the effect of some formulation factors on drug release from tablets.

Methods:  Hydrophilic SR matrix tablets containing 250 mg of methyldopa were prepared using wet granulation method. Granules were evaluated for moisture content, loose bulk density, tapped bulk density, compressibility index and hausner’s ratio. Tablets were subjected to physiochemical studies and in vitro dissolution study. Effect of concentration and viscosity grade of HPMC, both  binder and lubricant concentration on drug release from  matrix tablets was evaluated .

Results: All formulations showed physiochemical properties which appear to be in compliance with pharmacopeial standards. From the in vitro dissolution studies, it was clear that as the concentration or viscosity of polymer increased, the rate of drug release was found to be decreased.  Higher concentration of binder (PVP K30) showed slower release of drug, while the level of lubricant(magnesium stearate and talc) appeared to insignificantly affect release rates. Drug release kinetics of about all formulations correspond best to Korsemeyer-Peppas model and drug release mechanism was found to be anomalous (non-Fickian) diffusion based on release exponent value. The formulation F6 (containing 15% HPMC K100M ) was selected as the optimized formulation as it sustained the release over 24 hrs.

Conclusion: The results of this study showed that the drug release from HPMC based matrix tablets using methyldopa as a drug model could be modulated by varying the polymer concentration, the polymer viscosity and the binder concentration with no significant effect of varying the lubricant concentration.

              

KEYWORDS: Methyldopa; Sustained release; Hydrophilic matrix; HPMC; Wet granulation.

 


1. INTRODUCTION:

As the expense and complications involved in marketing of new drug entities have increased, all with concomitant recognition of therapeutic advantages of controlled drug delivery regimes, a greater attention has been focused on the development of sustained or controlled release drug delivery systems[1]. Sustained release (SR) drug delivery systems are designed to achieve a prolonged therapeutic effect by continuously releasing medication over an extended period of time[2]. These dosage forms are recognized to provide a better control of plasma drug levels, reduce side effects and increase effectiveness of the drug by reducing the dose required and  hence improving patient compliance[3-5].

 

Received on 07.12.2014       Modified on 20.12.2014

Accepted on 05.01.2015      © RJPT All right reserved

Research J. Pharm. and Tech. 8(2): Feb. 2015; Page 161-166

DOI: 10.5958/0974-360X.2015.00029.3

 

Introduction of matrix tablet as (SR) has given a new breakthrough for novel drug delivery system (NDDS) in the field of pharmaceutical technology[5,6]. In fact, matrix tablets may be defined as the “oral solid dosage forms in which the drug or active ingredient is homogeneously dispersed throughout the hydrophilic or hydrophobic matrices which serves as release rate retardants”[7]. Because of their flexibility, hydrophilic polymer matrix systems are widely used in oral controlled drug delivery to obtain a desirable drug release profile, cost effectiveness, and broad regulatory acceptance[8,9].

 

Nonionic cellulose ethers, and most frequently hydroxypropyl methylcellulose (HPMC, hypromellose) have been widely studied for their applications in hydrophilic matrix systems [10]. When in contact with water, HPMC hydrates rapidly and forms a gelatinous barrier layer around the tablet. The rate of drug release from HPMC matrix is dependent on various factors such as type and concentration of polymer, drug, particle size of drug and polymer, and the type and amount of excipients used in the formulation [10,11].

 

Methyldopa (3-hydroxy-α-methyl-L-tyrosine) is an antihypertensive agent  which is regarded as first line, first choice of drug to treat hypertension during pregnancy. It is the only drug which has been fully assessed and shown to be safe for mother, neonate, and infant [12,13]. Methyldopa is slightly soluble in water, freely soluble in dilute mineral acids[12,14]. Its absorption from the gastrointestinal tract is incomplete and variable, and bioavailability after oral administration is about 25% (ranging from 8 to 62%). Methyldopa has a short half life of about 2 hours and it is typically administered  three or four times daily[12]. In order to overcome adverse side effects and poor patient compliance related to this short half life, an oral sustained release dosage form of methyldopa is desirable. Such systems are also expected to increase bioavailability, reduce dose and maintain uniform drug levels over the period of treatment.

 

The objective of the present study was to develop sustained release matrix tablets of methyldopa and to examine the effects of various formulation variables like polymer concentration, polymer viscosity, binder level and lubricant level on in-vitro drug release.

 

2.      MATERIALS AND METHODS:

2.1.  Materials

 Methyldopa was obtained from Yarrow chemicals (Mumbai, India).  Hydroxypropyl methylcellulose (Methocel K4M, Methocel K100M) was obtained from Sigma-Aldrich (Steinheim, Germany). Polyvinylpirrolidone K30 (PVP) was purchased from Otokemi (Mumbai, India). Talc, magnesium stearate and lactose were purchased from S.D. Fine Chem Ltd. ( Mumbai, India). All other chemicals used were of analytical grade.

 

2.2.  Methods

2.2.1. Preparation of Tablets

Methyldopa sustained release matrix tablets were prepared using wet granulation method. A well precised quantity of methyldopa was mixed thoroughly with the required quantities of lactose and HPMC and a sufficient quantity of binding agent (PVP K-30) was added slowly. Isopropyl alcohol was added drop wise till that a suitable mass for granulation was obtained.  After, the wet mass was sieved through 16 mesh. The granules were dried at 50±5°C for 3-4 hours in an oven until the required moisture level was obtained. The dried granules were homogenized by passing them  through 20 mesh and lubricated with magnesium stearate by further blending for 3 mins and finally talc was added to the blend. The lubricated granules were compressed on single punch tablet machine  into tablet each containing 250 mg Methyldopa and a total weight of 400±2mg . Different  formulations of methyldopa sustained release tablets are listed in (Table 1) .

 

2.2.2. Evaluation of granules

Granules were evaluated for  moisture content, bulk density, tapped density, Carr’s index and Hausner ratio.

 

2.2.2.1. Determination of Moisture Content

The percentage of moisture was calculated using IR balance. Three samples from each mixture (sample weight=100mg) were placed in the moisture analyzer and the balance captures the initial weight. An infrared energy heater is used to heat the sample to 1050C. During the test the balance records the weight. When the sample no longer loses weight the instrument shuts off the heat and uses the final weight to calculate percentage moisture content precentage in the sample [15].

 

2.2.2.2. Loose Bulk Density (LDB)

A quantity of 2 g of granules from each formula was poured into a graduated cylinder. After the initial volume was noted, LBD was calculated using the following equation[16,17]:

 

LBD = weight of the powder/volume of the packing  ….(1)

 

2.2.2.3. Tapped Bulk Density(TBD)

The volume was measured by tapping the powder for 100 times. Tapping was continued until the difference between successive volumes is less than 2%, and TBD was calculated using the following equation  [16,17]:

 

TBD = weight of the powder/tapped volume of the packing …….(2)

 

2.2.2.4. Carr’s index (% Compressibility index )

The Compressibility index of the granules was determined by Carr’s Compressibility [18]. The compressibility index of the granules was determined using following equation [16]:

 

Carr’s index (%) = [(TBD-LBD)/ TBD] x100    ……..    (3)

 


 

Table 1:Composition of various formulations of methyldopa sustained release  matrix tablets (Weight in mg)

Ingredient

Formula code

 

F1

F2

F3

F4

F5

F6

F7

F8     

F9

Methyldopa

250

250

250

250

250

250

250

250

250

HPMC K100M

10

20

30

40

50

60

-

40

40

HPMC K4M

-

-

-

-

-

-

60

-

-

Lactose

114

104

94

84

74

64

64

64

78

PVP-K30

20

20

20

20

20

20

20

40

20

Isopropyl alcohol

q.s.

q.s.

q.s.

q.s.

q.s.

q.s.

q.s.

q.s.

q.s.

Mg stearate

2

2

2

2

2

2

2

2

4

Talc

4

4

4

4

4

4

4

4

8


2.2.2.5. Hausner Ratio

Hausner  ratio is an indirect index of ease of granules flow. It is calculated by the equation[19] :

 

Hausner ratio= TBD/LBD       ........    (4)  

 

2.2.3.        Evaluation of Tablets

2.2.3.1.    Uniformity of Weight

Twenty tablets  of each formulation were weighed individually and collectively , then the average weight was determined. The percentage deviation from the average weight was calculated and checked for weight variation. The percentage difference in the weight variation should be within the permissible limits (±5%). The tablets meet the European Pharmacopeia (5th edition) weight uniformity test if not more than two of the individual weights deviate from the average weight by more than the percentage limit

 

2.2.3.2.    Drug Content Uniformity

 Ten tablets of each formulation were selected randomly and individually assayed for their content. Each tablet of  was weighed individually and dissolved in HCl (0.1N). These solutions were filtered through 0.45μ membrane and absorbance was observed at 280 nm in UV-Visible spectrometer according to the European pharmacopeia. The preparation complies with the test if each individual content is 85 to 115 per cent of the average content. If one individual content is outside the limits of 85 to 115 % of the average content but within the limits of 75 to 125 %, the determination is repeated using another 20 dosage units. The preparation complies with the test if not more than three of the individual contents of the total sample of 30 dosage units is outside the range from 85 to115 % of the average content and none is outside the limits of 75 to 125 % of the average content.

 

2.2.3.3.    Hardness test

 Hardness test was conducted for 10 tablets from each batch using hardness tester and the values were given in Kg/cm2 with their mean and standard deviation SD. The tablet hardness of 5kg is considered as suitable for handling the tablet [20].

 

2.2.3.4.    Friability Test

Weighed amount of 10 dedusted tablets were subjected to rotating drum of friability test apparatus. The drum rotated at a speed of 25 rpm and the apparatus was operated for 4 minutes. At the end of test, tablets were dedusted and reweighed; the loss in the weight of tablet is the measure of friability and is expressed in percentage as:

 

% Friability = (loss in weight / initial weight)x100                                       ……….(5)

 

A maximum loss of not more than 1% is generally considered acceptable according to the European Pharmacopeia (5th ed.) .

 

 

 

2.2.3.5.    In Vitro Drug Release Studies

The release of methyldopa from matrix tablets was carried out using USPXXIV Type II dissolution apparatus(basket method)  at a rotation speed of 75 rpm, and a temperature of 37±0.5°C. In order to simulate the gastrointestinal transit conditions ,the tablets were subjected to different dissolution media. Initially ,the drug release was carried out for 2 hrs in 0.1 N HCl, and then in phosphate buffer pH 6.8 up to 24 hrs (900 ml). Samples were withdrawn at predetermined time intervals during 24 hours, filtered by passing through 0.45 μm membrane filters, diluted suitably and analyzed spectrophotometrically at 280 nm. Each test was conducted in triplicate (6 tabets in set) for each formulation .

 

2.2.3.6.    Drug release kinetics

The release data obtained were treated according to zero-order (cumulative amount of drug release versus time), first order (log cumulative percentage of drug released versus time), Higuchi (cumulative percentage of drug release versus square root of time).In order to further determine the mechanism of drug release, dissolution data were also fitted according to the well-known exponential equation (Korsmeyer equation); which is often used to describe the drug release behavior from polymeric systems [21]:

 

log (Mt/Ma)= n.log t+ log K          …………..(7)

 

Where, Mt is the amount of drug release at time t, Ma is the amount of drug released after infinite time; k is a release rate constant incorporating structural and geometric characteristics of the tablet and n is the diffusion exponent indicative of the mechanism of drug release [22].

 

3.      RESULTS AND DISCUSSION:

3.1.  Evaluation of granules

The granules of all the formulations (F-1 to F-9) were evaluated for  loose bulk density(LBD), tapped bulk density(TBD), Carr’s index(CI), Hausner’s ratio (HR) and moisture content (Table 4). The loose densities and tapped densities for all the batches were found in the range of 0.561±0.023 to 0.621±0.021 g/cm3 and 0.661±0.015 to 0.741±0.031 g/cm3 respectively. Compressibility index values were ranging from 11.186% to 16.194% . Generally, compressibility index values up to 15 % result in good to excellent flow properties . The results of Hausner’s ratio ranged from 1.134 to 1.193 which indicated good flow properties of granules .  All these results indicate that the granules possessed satisfactory flow properties and compressibility. Moisture content of all the formulations was found to be satisfactory as it ranged from 3.44±0.22% to 5.36±0.18% as shown in (Table 4).

 

3.2.  Evaluation of tablets

3.2.1. Physical parameters

The tablets of the proposed formulations were evaluated for weight variation, drug content, friability and hardness (Table 5). The average percentage deviation of 20 tablets of each formula was less than 5%. Drug content in different batches of tablets ranged from 96.17±1.63 % to 102.43±1.41% of the average content. The hardness of tablets of each batch ranged between 5.71±0.38 and 8.9±0.41 kg/cm2. This ensures good handling characteristics for all batches. The friability percentage of all formulations was found to be less than 1% ensuring that the tablets were mechanically resistant.

 

3.2.2. In vitro drug release studies    

HPMC present on the surface of matrix tablets initially hydrates during dissolution and forms an outer gel layer on matrix tablet surface. Progressive contact with the medium leads to subsequent bulk hydration of the matrix. Eventually, this leads to HPMC chain relaxation, followed by erosion of the matrix. The drug release rate and mechanism is controlled by the matrix swelling, diffusion of drug through the gel layer and/or matrix erosion.

 

3.2.2.1. Effect of HPMC K100M concentration

In order to investigate the effect of polymer concentration on drug release profile, different formulations containing various percentages of HPMC K100M were used. The release profiles of different formulations (F-1 to F-6) of methyldopa sustained release matrix tablets are shown in Fig.1. When HPMC K100M concentration was increased from 2.5% to 15% the drug release rate was found to be decreased. Formulations F1, F2, F3, F4 and F5 released 73.68%, 54.56%, 42.99% and 39.70% and 36.77% of methyldopa at the end of 2 hours; and 99.04%, 97.79% , 97.96% 98.24% and  99.46% of drug at the end of 5 hours, 8 hours, 10 hours,16 and 20 hours respectively.

 

While F6 that contains 15% HPMC K100M released 26.20% of drug at the end of 2 hours and was able to sustain the release up to 24 hour (98.51% of drug was released at the end of 24 hours) . By increasing the polymer level a stronger viscous gel susceptible to resist to erosion of polymer and diffusion of drug layer may be formed. Furthermore, several factors associated with hydrophilic swellable systems like differences in water penetration rate, water absorption capacity and by consequent swelling and polymer erosion, which result from changes in the polymer content, may contribute to this behavior [23]. These findings assert the suggestions made by earlier reports where the polymer concentration is known to be one of the key factors affecting the rate of release from HPMC matrices [24-26].

 


 

Table 4: Granules properties of different formulations of methyldopa sustained release matrix tablets

Batch Code

LBD* (g/cm3)

TBD* (g/cm3)

Hausner’s ratio

Carr’s index(%)

Moisture Content*(%)

F1

0.561±0.023

0.665±0.016

1.163

13.985

3.44±0.22

F2

0.581±0.017

0.676±0.019

1.164

14.053

4.25±0.12

F3

0.583±0.014

0.661±0.011

1.134

11.800

3.71±0.38

F4

0.612±0.026

0.694±0.022

1.134

11.816

3.92±0.33

F5

0.621±0.021

0.741±0.031

1.193

16.194

4.8±0.11

F6

0.618±0.17

0.725±0.012

1.173

14.759

5.63±0.18

F7

0.599±0.032

0.683±0.028

1.140

12.299

5.12±0.32

F8

0.571±0.012

0.661±0.015

1.158

13.616

4.52±0.24

F9

0.613±0.054

0.701±0.034

1.144

12.566

3.78±0.21

*All the values are expressed as mean ± Standard deviation ,n=3

Table 5: Tablets properties of different formulations of methyldopa sustained release matrix tablets

Batch Code

Weight**

(mg) (n=20)

Hardness**

(Kg/cm2) (n=10)

Friability**

(%) (n=10)

Uniformity content**

(%) (n=10)

F1

0.3989±1.55

5.71±0.38

0.57±0.015

102.43±1.41

F2

0.3991±1.52

5.99±0.61

0.41±0.011

98.82±0.96

F3

0.3990±1.9

7.12±0.42

0.48±0.09

96.54±1.57

F4

0.3988±1.6

7.19±0.33

0.36±0.022

99.74±1.32

F5

0.3981±1.2

7.52±0.54

0.68±0.017

99.64±1.05

F6

0.3992±1.75

8.25±0.42

0.27±0.019

101.53±0.87

F7

0.3987±1.55

8.12±0.36

0.35±0.08

96.17±1.63

F8

0.3985±1.83

8.99±0.41

0.51±0.016

98.14±1.18

F9

0.3994±2.1

7.95±0.26

0.73±0.015

101.28±0.78

**All the values are expressed as mean ± Standard deviation

Figure 1:In vitro drug release plots of methyldopa sustained release matrix tablets formulations F1-F6


3.2.2.2. Effect of HPMC viscosity grade

To study the effect of different viscosity grades on drug release, formulation F7 was prepared by using 15% HPMC K4M instead of HPMC K100M. In comparision to F6 which contains 15% HPMC K100M. The drug release was remarkably faster from formulation F7 as it released 52.28% and 97.21% of drug at the end of 2 and 10 hours, respectively versus F6 that released 26.20% and 98.51% of drug at the end of 2 and 24 hours, respectively (Figure 2). As a result, the rate of drug release was found to be inversely related to the viscosity grade of HPMC (K4M, K100M) present in the matrix structure. At the same amount of polymer, HPMC of higher viscosity induces greater chain entanglement than a HPMC of low viscosity. With the increase of the viscosity degree of HPMC, the swelling of its side chains undergoes faster to form a very strong gel, which had more ability to resist the drug diffusion and gel erosion, thus decreasing the drug release rate [27].

 

3.2.2.3.  Effect of binder concentration

The effect of concentration of PVP-K30 on drug release was studied by preparing a formula containing  10% of  PVP K-30 and  comparing it to the formulation which contains 5% of PVP-K30  as shown in Table 3. When concentration of PVP-K30 was increased to 10 % as in F8, the release rate was slower and drug release was 29.33% and 98.81% within 2 and 20 hours, respectively (Figure 3). It was indicated that increase in concentration of  PVP-K30 will better  retard the release of methyldopa from HPMC matrix tablets [28] .

 

3.2.2.4.  Effect of lubricant  concentration :

The effect of lubricant  on release profile of HPMC K100M matrix tablets was studied by preparing a formula (F9) containing  3% of lubricants and comparing it to F4 that contains 1.5% of lubricants. As shown in Fig.2, F9 released 39.49 % of methyldopa at the end of 2 hours, and 96.83% of the drug at the end of 16 hours. There was no significant difference in the release profile when mixture of lubricants was incorporated at concentration of  1.5 % (F4) or 3% (F9) (Figure 4). This may be due to the  high strength of HPMC gel that  results in neutralization of the hydrophobic effect of  lubricants especially at short periods of release where the gel formed had not yet hydrated enough and the matrix erosion is at its minimum.

Figure 2: In vitro release of methyldopa from SR  matrix tablets showing the effect of HPMC viscosity on release profile (Formula F6 versus F7)

Figure 3 : : In vitro release of methyldopa from SR  matrix tablets  showing the effect of PVP concentration on release profile (Formula F8 versus F4)

 

 

Figure 4 : In vitro release profiles of methyldopa from SR  matrix tablets  showing the effect of lubricant concentration on release profile(Formula F9 versus F4)

 

3.2.3. Drug release kinetics

The drug release data obtained were extrapolate d by Zero order, First order, Higuchi and Korsmeyer-Peppas equations in order to define the pattern of drug release from the matrix tablets . Correlation coefficients according to each equation for all of the the formulations are presented in Table 3.

 

In our study , the in vitro release profiles of drug from all the formulations could be best expressed by higuchi’s equation, as the plots showed  high linearity (R2: 0.965 to 0.997). Higuchi equation is followed usually when the release follows diffusion mechanism. To confirm the mechanism of diffusion, the data were fit into Korsmeyer-Peppas model (24). All the formulations showed highest linearity (0.960 to 0.996) with slope (n) values ranging from 0.522 to 0.878  which indicates  that the release mechanism was non-Fickian or anomalous release (0.45 < n <0.89). It can be inferred that the release was dependent on both drug diffusion and polymer relaxation, which appears to indicate a coupling of two occurring simultaneous mechanisms: diffusion and erosion or the so called anomalous diffusion.


Table 3: Kinetics of drug release from methyldopa matrix tablets

Formulation

Correlation Coefficient (R2)

Release exponent (n)

Mechanism

Zero order

First order

Higuchi

Korsemeyer and Peppas

F1

0.911

0.913

0.965

0.960

0.522

anomalous diffusion.

F2

0.940

0.941

0.993

0.995

0.525

anomalous diffusion.

F3

0.955

0.920

0.997

0.994

0.625

anomalous diffusion.

F4

0.910

0.955

0.985

0.988

0.577

anomalous diffusion.

F5

0.904

0.918

0.989

0.992

0.600

anomalous diffusion.

F6

0.972

0.928

0.989

0.990

0.878

anomalous diffusion.

F7

0.904

0.968

0.981

0.981

0.595

anomalous diffusion.

F8

0.916

0.982

0.985

0.989

0.615

anomalous diffusion.

F9

0.906

0.976

0.983

0.985

0.600

anomalous diffusion.

 


4.      CONCLUSION:

The present study was carried out to develop once-daily SR matrix tablets of methyldopa  based on the matrix tablet technology using HPMC as release rate retardant . Drug release was found to be affected by the polymer level, polymer viscosity grade and binder level.

 

From the Korsmeyer Peppas study, the n value of about all the formulations show that the release profile obeys non-Fickian diffusion which suggests that drug is released via, swelling of matrix and followed by diffusion and erosion mechanism .

 

Based on in vitro release studies, formulation F6 containing 15% of K100M showed satisfactory results because the release of drug could be sustained over 24 hours to give once daily dose .That is such a formulation appears suitable for further pharmacodynamic and pharmacokinetic investigation in a convenient animal model.

 

5.      ACKNOWLEDGEMENTS:

The authors are thankful to faculty of Pharmacy, Tishreen university, Lattakia, Syria for providing necessary facilities to carry out this work.

 

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