Super Porous Hydrogels – Supreme Drug Delivery
Venkata Phani Deepthi B.1*, Varun D.1, Gopal P.N.V.1, Babu Rao CH.2 and Sumalatha G.1
1Hindu college of Pharmacy, Amaravathi Road, Guntur , Andhra Pradesh, India.
2Don Bosco PG College of Pharmacy, Pulladigunta, Guntur Dt, Andhra Pradesh, India.
*Corresponding Author E-mail: deepthibaddula@yahoo.co.in
ABSTRACT:
Gastro retentive drug delivery system is developed mainly for those drugs that are having narrow therapeutic window and are absorbed mainly in the stomach. A number of controlled drug delivery systems are available to increase the gastric residence time of the drug namely muco adhesive /bio adhesive systems, high density ,magnetic systems, super porous hydrogels, raft systems, low density systems, floating ion exchange resins. Among these super porous hydrogels are one of the most promising drug delivery systems as they swell very fastly upto 200 times of their own weight. These swollen hydrogels remains in the stomach for prolonged periods and releases the loaded drugs. This unique swelling property allows them to be used as a gastric retention carriers provides sustained release. The present review mainly focuses on formulation ,preparation and characterization and applications of super porous hydrogels.
KEYWORDS: super porous hydrogels (SPHs), swelling, monomers, acrylates etc
INTRODUCTION:
Hydrogels are crosslinked hydrophilic polymer chains with a network structure consisting of acidic, basic, or neutral monomers, and are able to imbibe large amount of water. The hydrogel swelling properties are mainly relates to the elasticity of the network, the extent of crosslinking, the presence of hydrophilic functional groups (such as -OH, -COOH, -CONH2, -SO3H) in the polymer chains, porosity of the polymer1, manufacturing process, and materials used 2 and their swelling takes more time.3 Japanese researchers have created a rapidly self-healing hydrogel material, forming a gel in seconds and useful in regenerative medicine and green chemistry4. Nowadays the applications require fast swelling, for that purpose super porous hydrogels were developed.
Super porous hydrogels:
A super porous hydrogel (SPH) is a three-dimensional network of a hydrophilic polymer chains and their complete swelling occurs in less than 30 sec. The formulation of super porous hydrogels involves components like cross linking agents, initiators for initiation of polymerization, foaming agents like inorganic carbonates such as Na2CO3 and NaHCO3. These inorganic carbonates are safely used as a gas-forming ingredient in effervescent tablets for antacids.
They are safe, cheap, and easy to use.5 The formulation of various SPHs were shown in table no-1. 6 Mostly vinyl monomers are used for making porous hydrogels and it was shown in table no-2.5 Super porous hydrogels can also be synthesized by using natural xanthan gum.7 The property of SPH varies with the type of cross linking agent 8 and pH. When the pH of SPHs alternating between 1.2 and 7.5 and there was a fast swelling ratio occurs in a matter of minutes.9 There are different ways to improve swelling behavior of SPHs
1. Some of the vinyl monomers having poor swelling characterstics, so to improve the swelling characterstics of strong poly hydroxyl ethyl methacrylate, different poly(HEMA-coacrylic acid) hydrogels were polymerized and crosslinked, followed by treating with divalent calcium and trivalent aluminium cations.10
2. The swelling power of PEG-grafted SPHs were 3.6 times faster than the control SPHs and they were prepared by copolymerization of acrylic acid and acrylamide monomers in the presence of PEG acrylate followed by a gas blowing foaming process to create super porous structures.11
3. By using gamma radiation rapid swelling super porous polyacrylamide hydrogels were prepared and they have very fast swelling kinetics compared to the non-porous hydrogel.12
4. By increasing the pH of the medium, the swelling behaviour of the super porous cross-linked hydrogels containing acrylic-based polymer network showed more swelling.13
5. By using free radical copolymerization, swelling behavior and biocompatibility of carbopol-containing super porous hydrogel composites having fast swelling characterstics.14
There are different ways to improve the mechanical strength
1. To improve the mechanical strength, several super disintegrants like Ac-Di_sol,Primojel,Explotab and Cross povidone was generally added.15
Swelling and mechanical properties of super porous hydrogels of poly(acrylamide-co-acrylic acid)/ polyethylenimine interpenetrating polymer networks were established.16
If the super porous hydrogels are very pure they have outstanding swelling properties. Omidian, Hossein et al studied that very-pure super porous hydrogels having outstanding swelling properties.
Methods of preparing very pure super porous hydrogels:
They have desirable swelling characteristics and are useful in food and pharmaceutical applications. Such methods include
Ø Simultaneous use of low and high glass transition monomers to improve purity and swelling profiles of the SPH.
Ø Use of integration means to prepare very homogenous super porous hydrogel foam.
Ø Washing the super porous hydrogel in a washing solution comprising different ratios of solvent to non-solvent (e.g., water/alcohol).
Ø Use of a chemically-induced expansion/contraction process to enhance the efficiency of the multiple washing processes and to fully structuralize the SPH.
Ø Employing one or more separation techniques, such as rubbing, filtration, centrifugation, compression and cutting to increase the efficiency of the purification process and to enhance the SPH swelling properties.17
Super porous IPN hydrogels were synthesized by using monomers such as poly(acrylamide-co-acrylic acid)/ polyacrylamide. In this PAM is for increasing the swelling ratio and AM oligomer for increasing the compressive strength.18 The other two methods for controlled drug delivery are ionotropic gelation and poly electrolyte complexation.19
There are three generations of super porous hydrogels: conventional super porous hydrogels, super porous hydrogel composites, super porous hydrogel hybrids.
Generations of Sphs:
First generation SPH (conventional SPHs, CSPHs):
Polymerization and crosslinking of different vinyl monomers in the presence of a foaming agent, a foam stabilizer and a foaming aid resulting in the formation of conventional SPHs having fast swelling kinetics and superabsorbent properties. They are very difficult to handle as they are very rigid and brittle in the dry state. The structural swelling and mechanical properties of various SPH generations are shown in table -3.2 The swelling rate of conventional SPHs was controlled by coating with a poly (acrylamide-co-acrylic acid) SPH with an ethanolic solution of an amphiphilic block copolymer of ethylene glycol and tetramethylene oxide (PEGTMO).
Second generation SPH (SPH composite, SPHCs):
SPH composites involves monomer, crosslinker and initiating system, water-soluble foaming additives but additionally a swellable filler act as an isolated individual reactor, in which polymerization and crosslinking could occur simultaneously. The swollen particles would then be connected to each other through the extended polymeric chains. Upon drying, an interpenetrated network structure (IPN) would be formed.6 Super porous hydrogel composites (SPHCs) based on, carbopol and o-carboxymethyl chitosan , as the second generation of SPHs, resulted in improvement of the properties of SPH.20
Third generation SPH (SPH hybrids):
In this SPHs contain a crosslinked hydrophilic polymer as swellable filler, a water-soluble counterpart (hybrid agent). An integrated semi-interpenetrating network will be formed upon treating the hybrid agent. Each hybrid agent may require specific treatment. Depending on the agent type and its associated treatment, various third generation SPHs can be created, ranging from high modulus to highly elastic and rubbery (in their water-swollen states). Sodium alginate, sodium carboxymethyl cellulose and chitosan were found to be the most appropriate hydrocolloids with outstanding ionogelation properties.6 The super porous hydrogel hybrids composed of polyacrylamide and sodium alginate have elastic as well as rubbery property in water swollen .21
Preparation of super porous hydrogels:
Gas blowing/foaming method:
Porous hydrogel is formed by crosslinking polymerization of vinyl monomers thereby producing gas bubbles. Figure 1 shows a process of making a superporous hydrogel. In a test tube, monomer, initiator and crosslinker are added (Figure 1A). The monomer solution is made slightly acidic to retard the polymerization process. Addition of sodium bicarbonate generate carbon dioxide bubbles making the foam to rise (Figure 1B). The addition of sodium bicarbonate increases the pH, resulting in faster polymerization of vinyl monomers. Completion of polymerization while the foam is still stable results in formation of super porous hydrogels (Figure 1C). The three-dimensional structure of super porous hydrogels of any shape can be easily made and they can be synthesized in any moulds.
The size of pores produced by the gas blowing (or foaming) method is in the order of 100 mm and larger. Macroporous hydrogels possess pores in the size range of 100 nm to 10 mm range; the new porous hydrogels were named super porous hydrogels.3
Table-1 : General features of SPH generations. 6
|
Formulation |
CSPH |
SPHC |
SPHH |
|
1. Monomer; acrylic acid(AAc),salts and esters; acrylamide (AAm) |
√
|
√
|
√
|
|
2. Cross linker |
Diacrylate,bisAAm |
Diacrylate,bisAAm |
Higher MW acrylates |
|
3.Solvent : water |
√ |
√ |
√ |
|
4.Foaming agent: bicarbonates |
√ |
√ |
√ |
|
5.Foaming aid: organic and inorganic acids |
AAc;acetic acid;hydrochloric acid |
AAc;acetic acid
|
AAc;acetic acid;citric acid
|
|
6.Foam stabilizer: PEO-PPO block co polymers |
√
|
√
|
√
|
|
7. Property modifier: a material used to enhance mechanical properties;these include cross linked and non cross linked hydrophilic natural and synthetic polymers. |
None
|
Super disintegrants including cross linked CMC;poly vinyl pyrrolidone and starch glycolate
|
Water soluble CMC,alginate, Chitosan,poly vinyl alcohol |
|
8.Initiator |
Per sufate/diamine; Water soluble azo |
Per sufate/diamine
|
Per sufate/diamine |
|
9.Post synthesis other than purification/drying |
No
|
No
|
Physical or chemical cross linking |
|
10.Swelling capacity |
100-300 gg-1 |
100-300 gg-1 |
upto 50gg-1 |
|
11.Swelling rate |
5-30s |
5-30s |
5s to a few min |
|
12.Mechanical properties |
No mechanical Strength |
resists upto2N cm-2 |
Resists upto20-100N cm-2 |
|
13.Treating agent
|
No
|
No
|
Ion:calcium, Aluminium, Phosphate, Copper. |
|
14.water washing ability |
Impractical because of high swelling in water |
Very difficult because of high swelling in water. |
Readily possible because of high strength and low swelling. |
|
15.Dehydration |
Alcohol |
Alcohol |
Alcohol |
|
16.Drying
|
Forced and vacuum
|
Forced/vacuum and freeze drying |
Forced/vacuum and freeze drying |
|
17.Physical appearance in dried state |
Rigid brittle |
Rigid brittle |
Rigid brittle |
|
18.Application
|
General when high and fast swelling but no mechanical properties are required. |
Peroral intestinal absorption of peptides; super disintegrants |
Orally administrable swellable drug delivery system gastric retention;bio medical. |
|
19.Characterization |
Fast swelling, high swelling and weak mechanical properties;moisture induced plasticization;fragile against bending compression and tensile stresses. |
Fast swelling, medium swelling ratio and improved mechanical properties; Moisture induced plasticization; Higher modulus net works fail under brittle fracture mechanism. |
Fast swelling, medium swelling and very high mechanical Properties; Moisture induced Plasticization; Highly elastic in swollen state;very resistant against different stresses; ductile fracture mode |
Mechanical blowing method:
For large-scale production of super porous hydrogels, mechanical blowing through one or more atomizers may be a better choice than the chemical blowing method. This is because it may not be desirable to complete a polymerization in a few minutes since the heat generated during polymerization may not be dissipated quickly. Thus, a smaller amount of initiator may be used to delay the gelling time (e.g., more than 10 minutes). Since mechanical blowing can start at any time for any duration, the foaming process may begin at the desired time and foam height can be maintained as necessary. Accurate timing control is possible by mechanical blowing in the large-scale production of super porous hydrogels .22
Drug loading:
In this the amount of buffer required for complete swelling of the super porous hydrogels was determined. The super porous hydrogel was dipped in drug solution and left until all the drug solution was sucked up. The completely drug loaded swollen gel was dried in an oven at 30oc for overnight.23 Super porous hydrogels are used for encapsulating various drug molecules, polysacchrarides (starch) , sucrose , cells etc . The synthesis of fast-swelling starch based SPHs24 and sucrogels (super porous sucrose hydrogels) was done by modifying one or more double bonds in sucrose followed by polymerization resulting in cross linking net work.25 Super porous hydrogel with cells encapsulated were prepared by combining cells with a hydrogel precursor solution and adding a foaming agent.26
Characterization of super porous hydrogels:
Swelling studies:
Initially the weight of a completely dried super porous hydrogel was taken and then immersed in excess of swelling medium. The weight of super porous hydrogel at various time intervals after blotting excess of water on the surface was determined. The swelling ratio is given by
Q = (Ms –Md)/ Md
Where, Q is the swelling ratio, Ms the mass in the swollen state and Md the mass in the dried state.
Table-2 : Vinyl monomers used for making porous hydrogels. 5
Figure -1 : Formation of super porous hydrogels
Porosity measurement:
The solvent replacement method was used for porosity measurement. Dried hydrogels were immersed overnight in absolute ethanol and weighed after excess ethanol on the surface was blotted. The porosity was calculated from the following equation:
Porosity = (M2 – M1) / ρV
where M1 and M2 are the mass of the hydrogel before and after immersion in absolute ethanol, respectively; ρ is the density of absolute ethanol and V is the volume of the hydrogel
Table-3 : Structural swelling and mechanical properties of various SPH generations. 2
Determination of void fraction:
The void fraction was calculated by the following equation:
Void Fraction = Dimensional volume of the hydrogel / Total volume of pores
The void fraction inside super porous hydrogels was determined by immersing the hydrogels in HCl solution (pH 1.2) up to equilibrium swelling. By using these data, the dimensions of the swollen hydrogels, sample volumes were determined.The difference between the weight of the swollen hydrogel and the weight of dried hydrogel gives the the amount of buffer absorbed into the hydrogels and it indicates the total volume of pores in the hydrogels.
Water retention:
The water retention capacity (WRt) as a function of time was determined by using the following equation
WRt = (Wp - Wd) / (Ws - Wd)
Where Wd is the weight of the dried hydrogel, Ws is the weight of the fully swollen hydrogel, and Wp is the weight of the hydrogel at various exposure times.
Mechanical Properties:
Bench comparator was used to determine the compressive strengths of various super porous hydrogel formulations. The fully swollen hydrogel was put longitudinally under the lower touch of a bench comparator, different scale loads were successively applied on the upper touch and the point at which the super porous hydrogels completely fractured was determined. The pressure at this point called penetration pressure (PP) was calculated by the following equation:
PP = Fu/S
Where Fu is the ultimate compressive force at complete breakage of polymer and S is the contact area of the lower touch .
Determination of drug content:
A weight of super porous hydrogel containing 4 mg of drug mixed with 10 ml hydrochloric acid solution of pH 1.2 made upto 100 ml in volumetric flask. The mixture was filtered and the filtered solution was analysed for drug content using UV-Vis spectrophotometer.
In vitro drug release studies:
In vitro drug release from the super porous hydrogel was performed by dissolution studies and the dissolution specifications were shown in table -4
Table-4 :Dissolution Specifications
|
Apparatus |
United States Pharmacopoeia (USP) Dissolution Test |
|
Type |
Type 2 (paddle type) |
|
Temperature |
37±0.50C |
|
Rotation speed |
50 rpm |
|
Buffer employed |
0.1M pH 1.2 HCl |
|
Volume of dissolution medium |
900 ml |
|
Duration of dissolution |
6 hrs. |
|
Volume of sample withdrawn |
10 ml |
|
Volume of dissolution medium replaced |
10ml |
|
Instrument used |
UV-Vis spectrophotometer/HPLC |
The obtained data were fitted into various release models for determination of n and k values in case of Korsmeyer-Peppas equation was used to determine release mechanism.
Other tests like scanning electron microscopy for surface topographic analysis, FTIR, DSC studies for drug polymer compatibility studies etc will be recommended.23
Rheological Characterization:
Rheological characterization of in situ crosslinkable hydrogels formulated from oxidized dextran and N-Carboxyethyl Chitosan were established by performing the study of gelation kinetics.27
Applications:
Superabsorbents:
SPHs and SPH composites are ideal for improving surgical pads for bleeding control and personal hygiene products such as disposable non leaky diapers28 and sanitary napkins due to the excellent capillary capacity. They are also used as desiccating agents in place of silica gels. Nowadays the powder forms of superabsorbents are available in the market. 5
Controlled drug delivery:
SPHs and SPH composites are used as gastro retentive drug delivery sytem and they can stay in the stomach for several hours up to more than 24 hours and releases the drug slowly for prolonged periods of time.29 Peptide drugs like insulin30 can be delivered orally by this method.31 It is also useful for stomach specific delivery of ranitidine hydrochloride32 and pantoprazole sodium .33
Diet control:
SPH and their composites taken in stomach swell leaving less space for food intake there by suppressing the apetite .3 Thus, they could provide an alternative therapy for obesity.5
Biomedical applications:
In the biomedical area, SPHs and SPH composites can be used to make various biomedical devices, such as artificial pancreas, artificial cornea, and artificial skin, articular cartilage, soft tissue substitutes, cell growth substrates in tissue engineering, burn dressings, surgical augmentation of the female breast, or hemoperfusion in blood detoxification and in the treatment of uremia.5 Vascular ingrowth into super porous hydrogels are useful for cell transplantation, tissue engineering and in combination with cell therapies.34 Hydroxyapatite containing super porous hydrogel composites 35 and novel scaffolds of poly(2-hydroxyethyl methacrylate) super porous hydrogels are useful for bone tissue engineering.36
Biotechnology area:
Biotechnologically, SPHs are used in the separation of macromolecules and cells from the medium. SPHs and SPH composites are ideal materials for chromatographic supports due to their extremely larger pores.
Structural applications:
The low density of SPHs and SPH composites allows applications as a high-strength, light-weight structural material as well as a packaging material. They will be also good as insulators and fillers in structures with energy-sensitive applications.
Fast responsive stimuli-sensitive SPHs:
Hydrogels that can change their volume abruptly with small changes in environmental conditions are known as “intelligent” or “smart” hydrogels and they respond to changes in the environmental conditions, such as temperature, pH, solvent, electric field, specific molecules or ions, light, or pressure. Although these smart hydrogels are highly useful in various applications, the typical response time usually ranges from hours to days, and this slow response time sometimes limits the usefulness of the smart hydrogels. By making super porous smart hydrogels, the response time could be reduced to seconds or minutes.5
Horticulture:
Sangjoon Kim et al studied the polyacrylamide hydrogels were employed for horticultural applications to ensure soil hydration in horticulture, but they have a minimal effect on crop life and quality..37
Fast dissolving tablets:
The fast dissolving tablets were prepared by direct compression method by adding fine particles of super porous hydrogels to the drug and other excipients.3 Yang S et al studied the poly(acrylic acid) superporous hydrogel (SPH) microparticles were used to decrease disintegration time of fast-disintegrating tablets (FDTs)..38
Other applications:
G. R. Mahdavinia et al studied the synthesis of porous poly(acrylamide) hydrogels using calcium carbonate and its application for slow release of potassium nitrate by loading of it into hydrogels was investigated.39 The performance evaluation of disinfectant formulations were done by using poloxamer-hydrogel biofilm-constructs using poloxamer F127, a di-block co-polymer of polyoxyethylene and polyoxypropylene.40 Biocompatible polymer hydrogels are being used in the biomedicine, agriculture, food processing industry and immobilization of enzymes, stimuli-responsive hydrogels are one of the more promising types of polymeric materials.29
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Received on 30.04.2011 Modified on 14.05.2011
Accepted on 31.05.2011 © RJPT All right reserved
Research J. Pharm. and Tech. 4(8): August 2011; Page 1182-1188